Service difficulty report · Battery Cable · Quest KODIAK100

Difficulty date
February 15, 2017
Submitted
February 23, 2017
Operation
General aviation
Aircraft
N120KQ
Make and model
Quest KODIAK100
Aircraft serial
1000120
Aircraft time
403 hours, 634 cycles
Engine
Pwa PT6A34
Engine time
403 hours, 634 cycles
Propeller
Hartzl HCE4N3
Part
Battery Cable
Part number
PB001
Condition
Chafed
Location
Master
Part time
403 hours, 634 cycles
Stage of operation
CR
How discovered
O
Nature of condition
B, J
Precautionary procedure
H, A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

PILOT REPORTED THAT THE ALTERNATOR FAIL LIGHT CAME ON BUT THE ALTERNATOR CONTINUED TO WORK. WHEN THE AIRCRAFT RETURNED TO HOME BASE, REPLACED THE ALTERNATOR CONTROL UNIT. ON THE RETURN TO SERVICE FLIGHT THE ALTERNATOR FAIL LIGHT CAME ON AGAIN. DECIDED TO REPLACE THE ALTERNATOR AND THE PARTS WERE REMOVED TO GET TO THE ALTERNATOR, FOUND THAT THE LEFT BATTERY POSITIVE CABLE HAD COME IN CONTACT WITH THE AIR CONDITIONING COMPRESSOR MOUNTED ON THE ACCESSORY GEAR BOX OF THE ENGINE. THE CABLE WORE THRU AND ARCHED ON THE CLUTCH AND PULLEY FOR THE AIR CONDITIONING COMPRESSOR. THIS CAUSED ELECTRICAL DISCHARGE DAMAGE (EDD) TO THE GEARS IN THE ACCESSORY GEAR BOX. THE ELECTRICITY TRAVELED THROUGH THE A/C COMPRESSOR TO THE MOUNT AND THEN THRU THE DRIVE SHAFT INTO THE GEARS. THE ENGINE HAS BEEN REMOVED AND SENT OUT FOR TEARDOWN AND REPAIR.

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