Service difficulty report · Bleed Valve · Bombdr BD1001A10

Difficulty date
June 30, 2016
Submitted
June 30, 2016
Operation
Air carrier
Aircraft
N453FD
Make and model
Bombdr BD1001A10
Aircraft serial
20453
Aircraft time
932 hours, 639 cycles
Engine
Hnywl AS90711A
Engine time
932 hours, 644 cycles
Part
Bleed Valve
Part number
54017984
Part serial
1233
Condition
Bypassing
Location
Lt Engine
Part time
932 hours, 644 cycles
Stage of operation
IN
How discovered
O
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

MONTHLY ENGINE TREND DOWNLOADS SHOWED SIGNIFICANT LOSS OF MARGIN IN CRUISE FLIGHT WITH SLIGHT REDUCTION OF MARGIN AT TAKEOFF POWER ON LT ENGINE. DOWNLOADS ALSO RECORDED SEVERAL TYPE 1 ITT EXCEEDANCES DURING CRUISE POWER SETTINGS. LEFT ENGINE ITT INDICATED 50C HIGHER, N2 INDICATED 2 PERCENT HIGHER, AND FUEL FLOW INDICATED 100PPH HIGHER THAN THE RT ENGINE, ALL PARAMETERS HIGHER IN ORDER TO MAINTAIN N1 SYNC. NO BLEED AIR LEAKS, FAULTS, OR FAULT MESSAGES TO INDICATE ISSUES WITH AIRFRAME SYSTEMS WERE NOTED. ACCESSED, REMOVED, AND PERFORMED A BENCH CHECK OF ALL 3 SURGE BLEED VALVES ON LT ENGINE. FOUND THE TRIM AIR SURGE VALVE TO BE STUCK IN THE OPEN POSITION WITH POWER APPLIED TO SOLENOID AND AIR PRESSURE APPLIED TO TEST PORT. THIS INDICATES THAT THE COMPRESSOR SECTION WAS LOSING AIR PAST THE VALVE INTO THE FAN BYPASS SECTION AT CRUISE, CAUSING A HIGHER THAN NORMAL TEMPERATURE, COMPRESSOR RPM, AND FUEL FLOW TO MAINTAIN N1 SYNC. INSTALLED AN O/H TRIM AIR SURGE BLEED VALVE AND NOTED ALL ENGINE PARAMETERS RETURNED TO NORMAL DURING TAKEOFF AND CRUISE FLIGHT.