Service difficulty report · Carbon Seal · Bombdr BD1001A10

Difficulty date
October 28, 2016
Submitted
November 5, 2016
Operation
Air carrier
Aircraft
N539XJ
Make and model
Bombdr BD1001A10
Aircraft serial
20230
Aircraft time
9,098 hours, 4,161 cycles
Engine
Hnywl AS90711A
Engine time
9,118 hours, 4,190 cycles
Part
Carbon Seal
Part number
30355323
Condition
Failed
Location
Lt Engine
Stage of operation
TX
How discovered
O
Nature of condition
J
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

WHILE ON THE GROUND TAXIING IN, THE FLIGHT CREW RECEIVED A LT ENGINE OIL CHIP CAS MESSAGE. A LOCAL MAINTENANCE VENDOR WAS CONTACTED TO PERFORM A CHIP DETECTOR INSPECTION AND ENGINE OIL SOAP SAMPLE, ALONG WITH ENGINE DATA DOWNLOADS. ALL CHIP DETECTORS WERE FOUND TO HAVE SUBSTANTIAL METAL DEBRIS, AND THE OIL SOAP LAB RESULT CAME BACK AS EXCESSIVE CARBON. AN ENGINE MAINTENANCE VENDOR PERFORMED THE ON WING ENGINE TEAR DOWN AND INSPECTION. IT WAS DETERMINED FROM THE INSPECTION FINDINGS THAT THE NR 4 BEARING CARBON SEAL HAD FAILED WHICH RESULTED IN CARBON SEAL AND METAL FRAGMENTS OBSERVED IN THE STUB SHAFT, NR 4 AND NR 5 BEARING REGION. THERE WAS NO FAILURE OF THE NR 4 AND NR 5 BEARINGS, BOTH WERE INTACT. THE ENGINE WILL BE REPAIRED ON WING.