Service difficulty report · Stringer Splice · Boeing 7478

Difficulty date
February 18, 2020
Submitted
February 27, 2020
Operation
General aviation
Aircraft
N894BA
Make and model
Boeing 7478
Aircraft serial
42416
Part
Stringer Splice
Part number
146U7713319
Condition
Cracked
Location
Bs 1960
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

AFTER REMOVAL OF INSULATION BLANKETS IN PREPARATION FOR AIRFRAME MAJOR ALTERATION OF AIRCRAFT COMPLETION CENTER, A CRACK 1.80 LONG WAS DISCOVERED AT STATION 1960 STRINGER SPLICE ON STRINGER S-10L. FURTHER INSPECTION OF OTHER STRINGERS DETECTED CRACKS IN MULTIPLE STRINGERS AT MULTIPLE STATIONS. THUS FAR, CRACKS HAVE BEEN IDENTIFIED IN THE FOLLOWING AREAS: S-11L, S-10L, S-5R, S-6R, S-7R, S-12R. ADDITIONAL CRACKS HAVE BEEN IDENTIFIED VISUALLY, BUT HAVE NOT YET BEEN FULLY DOCUMENTED. VERIFICATION VIA NONDESTRUCTIVE TESTING IS BEING CONDUCTED ON STRINGERS AT THE FOLLOWING STATIONS: 740, 1000, 1241, 1283, 1350, 1480, 1740, 1960, AND 2180. NOTE: THE INFORMATION IS ALSO BEING REPORTED BY THE BOEING COMPANY VIA THE CONTINUED OPERATIONAL SAFETY PROGRAM(COSP). REFER TO BOEING COSP REPORT #2020-0261. (THIS REPORT SUBMITTED BY 145 REPAIR STATION B72R2480, BOEING AEROSPACE OPERATIONS INC. 375 AIRLIFT DRIVE SECOND FLOOR/C-43 SAN ANTONIO, TX 78226-1604.) CAUSE HAS NOT YET BEEN DETERMINED. LAB TESTING WILL BE ACCOMPLISHED AND REPORTED TO COSP REPORT #2020-0261. REFER TO BOEING AEROSPACE OPERATION, INC. NONCONFORMANCE REPORT (NCR) NUMBER NCR1017665N.

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