Service difficulty report · Washer · Cessna T240

Difficulty date
September 6, 2017
Submitted
October 17, 2017
Operation
Air carrier
Aircraft
N588AM
Make and model
Cessna T240
Aircraft serial
T24002053
Aircraft time
687 hours
Engine
Cont TSIO550C
Engine time
619 hours
Part
Washer
Part number
501868
Condition
Unsecure
Location
Rocker Shaft Tab
Part time
619 hours
Stage of operation
IN
How discovered
V
Nature of condition
K
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING MAINTENANCE, THE ENGINE HAD ROCKER COVERS LEAKING. REPLACED THE GASKET. TECHNICIAN FOUND THE LOCKING TAB WASHER WAS NOT BENT UP TO PREVENT SCREW FROM LOOSENING ON THE NR 3 & 5 CYLINDERS EXHAUST ROCKER SHAFT. LAST MAINTENANCE PREVIOUSLY ON THIS ENGINE PRIOR TO THE ENGINE ASSEMBLY BEING INSTALLED BY THIS REPAIR STATION WAS DONE AT CONTINENTAL MOTORS SERVICES UNDER THEIR WORK ORDER ES-7506, FAA FORM 8130-3 DATED 3/17/2017 FOR ENGINE RETURN TO SERVICE AND THEIR LOG ENTRY DATED 3/21/17. ENGINE WAS SENT TO CONTINENTAL MOTOR SERVICES FOR TEAR DOWN INSPECTION DUE TO PREVIOUS TURBOCHARGER FAILURES AND METAL CONTAMINATION. THE FAILURE TO SECURE THE TABS WAS MISSED BY CONTINENTAL MOTORS DURING THE ENGINE BUILD UP. THIS REPAIR STATION DETECTED THIS ERROR DURING THE ROCKER COVER GASKET REPLACEMENT PROCESS. PICTURES OF # 3 & #5 CYLINDER TAKEN WHEN ERROR WAS DETECTED BY TECHNICIAN. CONTINENTAL MOTOR SERVICES RETURN TO SERVICE OF ENGINE ON HAND.

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