Service difficulty report · Restrictor Valve · Dorner DO228202

Difficulty date
June 3, 2020
Submitted
June 9, 2020
Operation
Air carrier
Aircraft
N257MC
Make and model
Dorner DO228202
Aircraft serial
8102
Aircraft time
14,956 hours, 20,366 cycles
Part
Restrictor Valve
Part number
B201410
Part serial
0007
Condition
Leaking
Location
Nlg
Part time
1,000 hours, 1,000 cycles
Stage of operation
NR
How discovered
O
Nature of condition
K, J
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

THE RESTRICTOR VALVE ASSEMBLY (ATTACHED TO THE SHUTTLE VALVE ON THE NOSE LANDING GEAR ACTUATOR) BLEW OUT IT'S BODY SEALING O-RING LEADING TO COMPLETE HYDRAULIC FLUID LOSS AFFECTING STEERING, BRAKING AND FLAP ACUATION. THIS HAPPENED ON TAXI FOR FLIGHT. THE LANDING GEAR REMAINED DOWN AND LOCKED. THE AIRCRAFT WAS TOWED BACK TO PARKING AND SUBSEQUENT MAINTENANCE AS A SAFETY PRECAUTION AS DIFFERENTIAL ENGINE POWER WAS THE ONLY STEERING METHOD AVAILABLE AFTER THIS FAILURE. THE VALVE WAS RESEALED WITH A NEW O-RING AND HAD THE SAME FAILURE AFTER ONE FLIGHT, AT WHICH TIME THE RESTRICTOR VALVE WAS REPLACED WITH A NEW UNIT. THIS FAILURE IS UNDER FURTHER INTERNAL COMPANY INVESTIGATION AS PART OF OUR CASP PROGRAM. THE TIME ON THE PART IS UNKNOWN BUT LISTED AS 1000HRS/CYCLES BELOW.