Service difficulty report · Flange · Piper PA44180

Difficulty date
June 20, 2006
Submitted
May 1, 2007
Operation
General aviation
Make and model
Piper PA44180
Aircraft time
4,212 hours
Engine
Lyc O360A1H
Propeller
Hartzl HCC2YR2
Part
Flange
Part number
86245023
Condition
Cracked
Location
Carb Mount
Part time
1,120 hours
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) DURING ROUTINE INSPECTION OF RT ENGINE A .5 INCH CRACK WAS OBSERVED ALONG A SCRIBE LINE ON THE FORWARD FACE OF THE CARB AIR BOX NEAR TO THE LOWER MOUNTING BOLT HOLE . AFTER REMOVAL, (2) ADDITIONAL CRACKS WERE OBSERVED ALONG A SCRIBE MARK NEAR TO THE UPPER MOUNTING HOLES. THESE CRACKS TRAVERSED NEARLY COMPLETELY ACROSS THE MOUNTING FLANGE FACE. IN ADDITION THE MOUNTING HOLE ALIGNMENT BETWEEN THE MOUNTING FLANGE AND THE INNER DOUBLER WERE OFFSET BY APPROXIMATELY .0312 INCH. THIS MAY HAVE INDUCED STRESS THAT LED TO CRACK FORMATION ALONG THESE SCRIBE MARKS. BEFORE A NEW ASSEMBLY WAS INSTALLED THE MOUNTING HOLES WERE REAMED TO ALIGN THE HOLES IN BOTH PLATES. (TC NR 20060621005)

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