Service difficulty report · Stringer · Bbavia 7ECA

Difficulty date
September 9, 2006
Submitted
May 1, 2007
Operation
General aviation
Make and model
Bbavia 7ECA
Aircraft time
3,408 hours
Engine
Lyc O235K2C
Propeller
Snsnch 72CK
Part
Stringer
Part number
222182
Condition
Failed
Location
Fuselage
Part time
3,626 hours
Stage of operation
CR
How discovered
O
Nature of condition
O
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) AFTER RECOVERING FROM AN AEROBATIC MANEUVER, THE PILOT FOUND THAT FULL DOWN ELEVATOR TRAVEL COULD NOT BE OBTAINED. A UNEVENTFUL RETURN TO THE AIRPORT AND LANDING WAS CARRIED OUT. ONCE THE ELEVATOR BELLCRANK COVER WAS REMOVED, THE LT GUSSET FROM THE AFT STRINGER SUPPORT FELL OUT AND FULL ELEVATOR TRAVEL WAS OBTAINED. EXAMINATION OF THE GUSSET, SUPPORT AND RIVETS INDICATED THAT VIBRATION OF THE FABRIC IN FLIGHT HAD LOOSENED THE SOFT ALUMINUM POP RIVETS THAT THE MFG HAD USED IN ATTACHING THE GUSSET HAD WORKED LOOSE AND EVENTUALLY BROKEN, ALLOWING THE GUSSET TO FALL INTO THE BELLY AND WORK ITS WAY BACK INTO THE TAIL WHERE IT BECAME LODGED IN THE NARROW CLEARANCES AROUND THE ELEVATOR BELLCRANK. THE SUBMITTER