Service difficulty report · Flapper Valve · Cessna 172N

Difficulty date
November 21, 2006
Submitted
February 15, 2008
Operation
General aviation
Make and model
Cessna 172N
Aircraft time
6,658 hours
Engine
Lyc O320H2AD
Propeller
Mcauly 1C160DTM
Part
Flapper Valve
Part number
055211313
Condition
Worn
Location
Carb Heat Box
Part time
705 hours
Component
Carb Heat Box · Cessna
Component part number
055211313
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) DURING PROGRESSIVE CARE OPERATION NR 2, INSP OF THE CARBURETOR HEAT BOX (P/N 05521644) REVEALED THAT THE 2 ALUMINUM RIVETS THAT HOLD THE FLAPPER DOOR TO THE ACTUATOR SHAFT WERE VERY CLOSE TO SHEARING OFF. IF THE ALUMINUM RIVETS DID SHEAR, AND THE AC WAS FLYING IN CARBURETOR ICING CONDITIONS, ENGINE FAILURE COULD OCCUR. THERE IS ALSO THE CONCERN OF PIECES OF RIVETS BEING INGESTED INTO THE ENGINE. THE CARB AIR BOX WAS PURCHASED NEW FROM MFG, INSTALLED 16 MONTHS AGO AND IN SERVICE ON THIS ENGINE FOR 704.7 HRS. NOT SO LONG AGO, MFG USED STEEL RIVETS INSTEAD OF ALUMINUM. THIS DID NOT SEEM TO BE A PROBLEM IN THE PAST WITH STEEL RIVETS. (TC NR 20061123005)

More about the Cessna 172N