Service difficulty report · Sprocket · Beech 99

Difficulty date
January 14, 2008
Submitted
January 21, 2008
Operation
General aviation
Make and model
Beech 99
Aircraft time
32,842 hours
Engine
Pwa PT6A28
Propeller
Hartzl HCB3TN3
Part
Sprocket
Part number
1158200381
Condition
Worn
Location
Mlg
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) DURING INSP OF THE NLG RETRACT MECHANISM CHAIN FOR TENSION AND LUBRICATION, MAINT NOTED THE DUAL LINK CHAIN WAS ONLY RUNNING ON ONE LENGTH OF CHAIN RATHER THAN (2). AC WAS INSPECTED MORE CLOSLEY AND THE BRAZE/SPROCKET ASSY WHICH IS INTERMEDIATE BETWEEN LANDING GEAR MOTOR AND RETRACT ACTUATOR FOR THE NOSE GEAR WAS FOUND MISALIGNED AND DISPLACED. UPON REMOVAL OF THE SPROCKET AND IT`S HOUSING IT WAS NOTED THE UNDERLYING AC STRUCTURE WAS CRACKED AND NOT PROVIDING ADEQUATE SUPPORT TO THE SPROCKET ASSY FOR PROPER OPERATION AND ALIGNMENT. THE LACK OF ALIGNMENT BETWEEN THE CHAIN AND SPROCKET CAUSED THE DUAL LINK CHAIN TO SKIP OVER ONE SPROCKET AND ONLY UTILIZE HALF OF THE CHAIN FOR GEAR RETRACTION AND EXTENSION. IT ALSO CAUSED EXCESSIVE WEAR TO THE REMAINING SPROCKET TO THE POINT OF NEAR FAILURE. SIDE WEAR ON THE SPROCKET WOULD BE ABOUT 80-90 PERCENT. AC STRUCTURE HAS BEEN REPAIRED AND A NEW SPROCKET INSTALLED. IT NEEDS TO BE NOTED THAT THE LOCATION OF THE SPROCKET IS UNDER THE HEATER IN THE NOSE OF THE AC AND IS DIFFICULT TO INSPECT. NORMALLY A FLASHLIGHT WITH A MIRROR IS NEEDED BUT EVEN THIS MAY NOT BE TOTALLY ADEQUATE FOR PROPER INSP. REGULAR INP OF THE SPROCKET IS MANDATED BY THE MFR OF THE AC. (TC NR 20080117008)

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