Service difficulty report · Splice · Pilats PC1247

Difficulty date
August 21, 2008
Submitted
November 3, 2008
Operation
General aviation
Make and model
Pilats PC1247
Engine
Pwa PT6A67
Propeller
Hartzl HCE4A3D
Part
Splice
Part number
320570
Condition
Burned
Location
Windshield Heat
Part time
19 hours
Stage of operation
IN
How discovered
O
Nature of condition
M, W
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) DURING AN UNRELATED INSTALLATION OF A SATPHONE SYS AN AMP TYPE SPLICE IN THE EXISTING ACFT WIRING WAS NOTED TO BE BURNED AND DISCOLORED. FURTHER INSP INDICATED THAT THE WIRING WAS FOR THE WINDSHIELD HEAT SYS. THE WIRE, NR 1H81A12 AS WAS ALSO DISCOLORED AND BURNED. THERE WERE NO INDICATIONS OF BURNING IN THE SURROUNDING AREA. THE BURNED SPLICE WAS FOUND TO BE POORLY CRIMPED TO THE WIRE. WHEN THE WIRE WAS UNTIED FOR REPAIR IT FELL OUT OF THE SPLICE. THE ADJACENT SPLICE AS DAMAGED AND REQUIRED REPLACEMENT. A FURTHER INSP FOUND ALL 4 SPLICES WERE IMPROPERLY CRIMPED. REMAINDER OF THE WINDSHIELD HEAT WIRING WAS COMPLETED AND NO FAULTS FOUND. THE WIRES 1H83A12,1H85A12,1H80B12,1H81A12 AND SPLICES WERE ALL REPLACED AND A FUNCTION TEST OF THE WINDSHIELD HEAT COMPLETED. SEE DWG 30-40-00- LT WINDSHIELD DEICE FOR AFFECTED SPLICES. THERE WAS NO INDICATION OF A FAULT FROM FLIGHT CREW.