Service difficulty report · Turbine Blades · Boeing 720023B

Difficulty date
January 31, 2009
Submitted
March 5, 2009
Operation
General aviation
Make and model
Boeing 720023B
Aircraft time
60,718 hours
Engine
Pwa JT3D1
Part
Turbine Blades
Part number
771104
Condition
Fractured
Location
Engine
Part time
8,144 hours
Stage of operation
CL
How discovered
O
Nature of condition
E
Precautionary procedure
E, A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

APPROXIMATELY 3.5 HOURS INTO THE FLIGHT TEST PROFILE, CLIMBING OUT OF FL380 TO FL410 AT CLIMB THRUST, IN SMOOTH AIR CONDITIONS, A SUDDEN YAW AND VIBRATION WAS FELT IN THE AIRPLANE. ENGINE INSTRUMENTATION OF THE ENGINE NR 1 SHOWED EGT WAS IN THE YELLOW AT ABOUT 500 C, N2 WAS 70 PERCENT AND N1 WAS AT 30 PERCENT. FLIGHT CREWMEMBERS DECIDED TO SHUTDOWN THE ENGINE, NOTIFIED ATC AND RETURN TO THE BASE, NO EMERGENCY WAS DECLARED. AFTER LANDING, AN INITIAL INSPECTION OF THE NR 1 ENGINE EXHAUSTS AREA SHOWED MISSING TURBINE TIP BLADES. THE ENGINE IS CURRENTLY BEING REMOVED AND WILL BE SENT FOR INVESTIGATION/REPAIR.

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