Service difficulty report · Exhaust Valve · Cessna U206E

Difficulty date
February 4, 2009
Submitted
March 5, 2009
Operation
General aviation
Make and model
Cessna U206E
Aircraft time
9,546 hours
Engine
Cont IO520F
Propeller
Hartzl PHCJ3YF1
Part
Exhaust Valve
Part number
SA52006A20P
Condition
Stuck
Location
Engine
Part time
1,273 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

100 HOUR INSPECTION CARRIED OUT AND ENGINE LEAKDOWN CARRIED OUT NORMAL. AFTER ENGINE WAS COOL THE PROPELLER WAS ROTATED TO CHECK MAGNETO TO ENGINE TIMING. A BANG WAS HEARD IN THE FRONT AREA OF THE ENGINE. NR 5 AND NR 6 CYLINDER EXHAUST VALVES WERE STICKING OPEN AND WHEN THE PISTON CONTACTED, THEY WERE JARRED LOOSE AND RETURNED TO THEIR SEATED POSITION WITH VALVE SPRING PRESSURE. ALL CYLINDERS WERE REMOVED AND IT WAS DETERMINED THE EXHAUST VALVE PUSH RODS FOR NR 5 AND NR 1 CYLINDERS WERE BENT, ALONG WITH NR 1, NR 5, AND NR 6 PISTON HEADS HAD SIGNS OF CONTACT WITH THE EXHAUST VALVES. ALL CYLINDERS WERE REPLACED WITH REPAIRED UNITS. NR 1 CYLINDER EXHAUST VALVE WAS REMOVED AND INSPECTED VALVE STEM AND GUIDE. BOTH HAD CARBON DEPOSITS CREATING THE REDUCED CLEARANCE AND STICKING. THE AIRCRAFT HAD BEEN ON SURVEY WORK PRIOR TO INSPECTION WITH REDUCED POWER SETTINGS AND COLD AMBIENT OUTSIDE AIR TEMPERATURES. SUSPECT THIS MAY HAVE CONTRIBUTED SOMEWHAT, BUT THE PILOT REPORTED THAT ENGINE TEMPERATURES WERE NORMAL DURING THIS TIME. THERE WAS NO ROUGH RUNNING ENGINE IN FLIGHT, BUT THE PILOT REPORTED AFTERWARD THAT ONE START-UP ONE MORNING THERE WAS SOME BACKFIRING BUT IT WENT AWAY AND HE ATTRIBUTED IT TO COLD OUTSIDE AIR TEMPERATURES AND POSSIBLE OVER PRIMING.

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