Service difficulty report · Wire · Swrngn SA226TC

Difficulty date
September 4, 2009
Submitted
October 23, 2009
Operation
General aviation
Make and model
Swrngn SA226TC
Aircraft time
17,967 hours
Engine
Garrtt TPE33110UA
Propeller
Hartzl HCE4N3
Part
Wire
Condition
Chafed
Location
Nacelle
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING THE COURSE OF AN IMPORT, NACELLE WAS DISCOVERED TO HAVE SEVERAL DAMAGED STRUCTURAL COMPONENTS. ENTIRE SKIN WAS REMOVED FROM INBD SIDE OF THE LT NACELLE. 4 GAUAGE WIRES, RUNNING THROUGH THE NACELLE FROM THE GENERATOR TO GENERATOR RELAY AND FROM WING TO RELAY WAS FOUND CHAFING ON LIGHTENING HOLES. THIS AREA IS BASICALLY IMPOSSIBLE TO INSPECT CAREFULLY WITHOUT HAVING SKIN REMOVED. WIRES WERE REPLACED, AND ADDITIONAL CLAMPS WERE ADDED IAW STANDARD PRACTICES TO PREVENT THIS FROM RE-OCCURING. RT SIDE WAS SIMILAR BUT NOT AS BAD. WORST CHAFING OCCURRED ON GENERATOR GROUND WIRE. COMPANY MX JUST COMPLETED A NACELLE REPAIR ON TC-235 AND FOUND EVIDENCE THAT WIRES WERE BEGINNING TO CHAFE AS WELL. THERE ARE INSP PANELS IN NACELLE INBD KEELSON SKIN BUT IT DOENS`T ALLOW FULL ACCESS TO INSPECT WHERE WIRING RUNS THROUGH THE NACELLE RIBS.