Service difficulty report · Piston · Cndair CL2151A10

Difficulty date
December 14, 2009
Submitted
January 19, 2010
Operation
General aviation
Make and model
Cndair CL2151A10
Aircraft time
4,767 hours
Part
Piston
Part number
33130131
Condition
Cracked
Location
Door Uplock
Part time
3,897 hours
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) 6 YEAR "C" CHECK REQUIREMENT IS TO REMOVE THE BOMB DOOR UPLOCK ACTUATOR FOR INSPECTION AND TEST. WE HAVE EXPERIENCED A SIGNIFICANT FAILURE RATE(10 FINDINGS IN THE LAST 5 YEARS) OF THE UPLOCK ACTUATOR PISTON P/N 3313013-1DURING NDT OF THESE UNITS. FROM THESE FINDINGS, WE HAVE PRO-ACTIVELY INTRODUCED A PROCEDURE TO DISASSEMBLE AND NDT (LPI AND EDDY CURRENT)THE PISTON ANNUALLY AT THE "B" CHECK. WE ALSO REVIEWED OUR RIGGING PROCEDURES TO ENSURE IT WAS BEING COMPLETED PROPERLY. OTHER CL-215 OPERATORS HAD BEEN NOTIFIED IN PASSING CONVERSATIONS/QUERIES BUT NO SDRS HAD BEEN SUBMITTED. THIS WAS IDENTIFIED DURING OUR INTERNAL AUDIT REVIEWS. IF THIS PISTON WAS TO FAIL, AN UNCOMMANDED BOMB DOOR OPENING WOULD BE THE RESULT. DURING NORMAL FLIGHT, IT WOULD BE OF NO SIGNIFICANCE BUT DURING LANDINGS OR WATER SCOOPING TO RELOAD THE BOMB TANK, IT WOULD JEOPARDIZE THE AIRCRAFT’S SAFETY AND SIGNIFICANT DAMAGE/LOSS OF AIRCRAFT COULD RESULT. WE RECOMMEND THAT THE MANUFACTURE INVESTIGATE OTHER FINDINGS. OUR CONTRACTED NDT COMPANY PERFORMS NDT ON TWO OTHER COMPANIES AIRCRAFT AND HAS FOUND AN APPROXIMATELY 50 [PERCENT FAIL RATE. IF OTHER OPERATORS ARE HAVING THE SAME ISSUES WE ARE WITH FAILURE, THEN ,DUE TO POTENTIAL CONSEQUENCES, WE FEEL A SERVICE BULLETIN IS WARRANTED FOR THIS INSPECTION TO OCCUR BEFORE THE 6 YEAR CHECK COMES DUE. (TC NR 20091215001)