Service difficulty report · Bearing · Dorner DO228202

Difficulty date
July 30, 2010
Submitted
January 4, 2011
Operation
Air carrier
Make and model
Dorner DO228202
Aircraft time
18,874 hours
Engine
Garrtt TPE3315251K
Propeller
Hartzl HCB4TN5
Part
Bearing
Part number
31035851
Condition
Broken
Location
Agb
Part time
2,309 hours
Stage of operation
TX
How discovered
O
Nature of condition
J
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

WHILE PULLING THE PROP THROUGH BY HAND AN UNUSUAL NOISE WAS HEARD. FURTHER INVESTIGATION REVEALED AN OIL FILTER BYPASS INDICATION AND METAL PARTICLES IN THE OIL FILTER. ENGINE WAS REMOVED AND FORWARDED FOR INSP AND REPAIR. TEARDOWN SHOWED THAT THE PN 3103585-1 BALL BEARING HAD FAILED IN THE DOUBLE SPUR GEAR. THE DOUBLE SPUR GEAR WHICH IS A COMPONENT OF THE FCU DRIVE TRAIN WAS ALSO FOUND TO HAVE 2 GEAR TEETH BROKEN OFF. THIS ENGINE WOULD NOT HAVE OPERATED AN ADDITIONAL 5 MINUTES IN THIS CONDITION. COMPANY PERSONEL DID VERY WELL TO FIND THIS PROBLEM DURING A WALK AROUND.