Service difficulty report · Bushing · Beech 100BEECH

Difficulty date
April 12, 2011
Submitted
September 14, 2015
Operation
General aviation
Make and model
Beech 100BEECH
Aircraft time
19,630 hours
Engine
Pwa PT6A28
Propeller
Hartzl HCD4N3C
Part
Bushing
Part number
3523001
Condition
Wrong Part
Location
Blower
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) CABIN VENTILATION BLOWER FAILED IN FLIGHT. NO ACTION TAKEN. UNAPPROVED BRUSHES AND BEARING SHIMS FOUND IN MOTOR OF BLOWER ASSEMBLY. BLOWER ASSY CONSISTS OF A FAN AND HOUSING WITH A DE BRUSH TYPE ELECTRIC MOTOR. INSPECTION FOUND ONE BRUSH WORN BUT STILL WITH .02" WEAR AMOUNT REMAINING BEFORE REACHING THE MINIMUM LIMIT, BUT THE BRUSH SHUNT LEADS WERE TOO SHORT AND WERE PREVENTING THE SPRING FROM PRESSING THE BRUSH AGAINST THE COMMUTATOR. THE BRUSH AND COMMUTATOR SUFFERED ARCING AND BURNING, AND THE MOTOR QUIT. EXAMINATION OF THE BRUSHES AND COMPARISON WITH THE CORRECT PART FOUND THEM TO BE COUNTERFEIT, THE WRONG PART. ON DISASSY, THE MOTOR WAS FOUND TO BE ASSEMBLED INCORRECTLY. BEARING PRELOAD SHIMS WERE FOUND AT THE COMM END OF THE ARMATURE. THE MOTOR IS DESIGNED TO BE SHIMMED AT THE DRIVE END.