Service difficulty report · Lever · Diamon DA20C1

Difficulty date
May 11, 2011
Submitted
September 9, 2011
Operation
General aviation
Make and model
Diamon DA20C1
Engine
Cont IO240B
Propeller
Snsnch W69EK63
Part
Lever
Part number
63255512
Condition
Worn
Location
Throttle
Part time
112 hours
Stage of operation
CR
How discovered
O
Nature of condition
F
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING CRUISE FLIGHT PILOT REPORTEDLY TRIED TO REDUCE POWER TO IDLE, WAS UNABLE, RETURNED TO HOMEBASE AND LANDED UNEVENTFULLY USING MIXTURE IDLE CUT-OFF. UPON INSP OF THROTTLE LINKAGE IT WAS DISCOVERED SPLINES ON THROTTLE LEVER AND SHAFT WORN. IT IS SPECULATED THAT THE LEVER WAS INSTALLED ON SHAFT WITH SPLINES MISALIGNED, AFTER AN UNDETERMINED AMOUNT OF TIME SPLINES MAY HAVE REALIGNED THEMSELVES BUT WITH SOME `PLAY` IN ACTUATION, CAUSING ADDITIONAL WEAR TO CONTINUE UNTIL SUCH TIME LEVER WOULD ROTATE ON SHAFT WITHOUT ROTATING LEVER. ORIGINALLY MFG HAD "NO" SPLINES ON LEVER, BUT LEVER WAS MADE FROM A SOFTER MATERIAL , IE BRONZE, ALLOWING IT TO "SET" IN PLACE ON SS, THROTTLE SHAFT.

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