Service difficulty report · Rod End · Gruman TURBOFIRECAT

Difficulty date
July 27, 2012
Submitted
September 14, 2015
Operation
General aviation
Make and model
Gruman TURBOFIRECAT
Engine
Wright 982C9HE2
Propeller
Hamstd 43D51
Part
Rod End
Part number
117HM100861
Condition
Broken
Location
Nose Gear Well
Stage of operation
LD
How discovered
O
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) AFTER A FIRE MISSION AND SETTING UP TO LAND, THE ACFT NLG INDICATED THAT IT WAS NOT DOWN AND LOCKED. PILOT VISUALLY CONFIRMED NLG HAD NOT EXTENDED. PILOT PERFORMED EMERGENCY LANDING GEAR DOWN PROCEDURE FOR NOSE GEAR AND LOCKED THE NOSE GEAR DOWN. GEAR LOCKED DOWN AND PILOT LANDED NORMALLY. AME INVESTIGATED AND FOUND THAT THE TERMINAL ROD END FOR THE NLG DOOR LOCK HAD BROKEN. WHEN THIS OCCURS, THE NOSE GEAR DOORS PREVENTS THE NLG FROM EXTENDING. THIS HAS HAPPENED TO OTHER OPERATORS IN THE PAST. SB DHS-279 ADDRESSING THIS. DUE TO LOW FLYING HOURS ANNUALLY, OUR MAINTENANCE PROGRAM HAS THIS NDT INSPECTION TO BE COMPLETED EVERY 3 YEARS. THIS PARTICULAR ROD END HAS BEEN NDT`D IN 2007 AND REMAINED IN STORES UNTIL INSTALLED ON THE ACFT JANUARY 10TH/2010 IAW REPORT LCN3436. THE TERMINAL ROD END WAS REPLACED WITH A NEW ROD END. THE LANDING GEAR WAS TESTED/RETRACTED AND EXTENDED NORMALLY/EMERGENCY NUMEROUS TIMES AND DECLARED SERVICEABLE. THE CURRENT TYPE CERTIFICATE HOLDER HAD ISSUED A SB 724-028 WHICH WE HAD PERFORMED PREVIOUSLY ON ALL OUR ACFT AND SPARES WHEN THE BULLETIN WAS ISSUED AND FOUND NO DISCREPANCIES. CAUSE OF FAILURE UNKNOWN BUT MAY HAVE BEEN POSSIBLE MIS-RIGGED. PROGRAM CREW CHIEF AWARE OF THE INCIDENT AND WILL BE ENSURING ALL ACFT NLG DOOR RIGGING IS CORRECT DURING WINTER MAINTENANCE.