Service difficulty report · Motor · Cvac 340CVAC

Difficulty date
July 28, 2012
Submitted
September 14, 2015
Operation
General aviation
Make and model
Cvac 340CVAC
Engine
Allsn 501D22
Propeller
Hamstd 54H60
Part
Motor
Part number
7096022
Condition
Failed
Location
Fan
Part time
2 hours
Stage of operation
CR
How discovered
O
Nature of condition
B
Precautionary procedure
H

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) DURING OPERATIONS IN A VERY HOT, 35C+, ENVIRONMENT, THE FAN UNIT OF THE ZEE SYS INC. AIR CONDITIONING SYS WOULD OVERTEMP AND BURN OUT, CREATING A BURNING ODOR AND OCCASIONAL SMOKE IN THE AIR CONDITIONING SYS. THE SYS WAS INSTALLED WHEN THE ACFT WAS CONVERTED FROM PASSENGER LINER TO FIRE SUPPRESSION ACFT. THIS SDR WAS CREATED WHEN QA WAS INFORMED OF THE MOTOR FAILURES OCCURRING ON 1 AIRCRAFT 3 TIMES WITHIN 15 FLIGHT SEGMENTS. THIS IS IAW CARS STANDARD DEFECTS RECORDING AND CONTROL 726.05, 3. INVESTIGATION OF THE INCIDENCES REVEALED THAT THE 3 OTHER ACFT IN THE FLEET HAD IDENTICAL FAILURES MULTIPLE TIMES, 6 TOTAL. QA CONTACTED ALL THE ACFT AME CREW CHIEF AND INSTRUCTED THEM TO IMMEDIATELY ISOLATE AND SECURE THE AIR CONDITIONING CONDENSER/FAN SYS, PLACARD THE COCKPIT AND MAKE THE APPROPRIATE LOGBOOK ENTRIES. FLIGHT CREWS WERE ADVISED THAT THEY WOULD NOT HAVE AIR CONDITIONING UNTIL FURTHER NOTICE. CONTACT WITH OTHER OPERATORS, OPERATING IN A FIRE SUPPRESSION ENVIRONMENT WHO HAVE THIS SYS INSTALLED INFORMED US THAT THEY HAD EITHER REMOVED OR ISOLATED THEIR AIR CONDITIONING SYS FOR LIKE FAILURES. DUE TO THE PLACEMENT OF THE AIR CONDITIONING UNIT, LACK OF AIRFLOW FOR COOLING, POOR DESIGN, PLASTIC COVERS/BRUSH HOLDERS AND DIFFICULT ACCESS IN FLIGHT TO SUPPRESS A POTENTIAL ON BOARD FIRE, WE WILL NOT BE USING THIS SYS UNTIL THERE IS AN APPROVED ENGINEERED REPAIR OR WE INSTALL A DIFFERENT APPROVED SYS.