Service difficulty report · Pulley · Dhav DHC8102

Difficulty date
January 25, 2012
Submitted
September 14, 2015
Operation
General aviation
Make and model
Dhav DHC8102
Aircraft time
54,843 hours
Engine
Pwa PW120A
Propeller
Hamstd 14SF7
Part
Pulley
Part number
MS202203
Condition
Failed
Location
Aileron
Stage of operation
CR
How discovered
O
Nature of condition
F
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) AUTO PILOT SYS WOULD NOT STAY ENGAGED, FLIGHT CREW MANUALLY FLEW ACFT AND REPORTED STIFF AILERON CONTROL RESPONSE. SUBSEQUENT INVESTIGATION FOUND SOME SEIZED PULLEYS MS20220-3 IN AILERON CONTROL SYS. THESE PULLEYS WERE FOUND TO COATED WITH WHAT APPEARS TO BE LPS 3 THAT HAS CAKED ON AND HAS PREVENTED ANY FURTHER LUBRICATION TO ENTER THE BEARINGS. ONCE THE BEARINGS WERE CLEANED AND RE-LUBRICATED WITH LPS2 THEY TURNED FREELY. MFG RECOMENDS LPS3 AS THE LUBRICANT FOR THESE PULLEYS.