Service difficulty report · Control Rod · Pilats PC1247

Difficulty date
August 26, 2013
Submitted
September 14, 2015
Operation
General aviation
Make and model
Pilats PC1247
Aircraft time
1,804 hours
Engine
Pwa PT6A67
Propeller
Hartzl HCE4A3D
Part
Control Rod
Part number
5271212060
Condition
Sticking
Location
Aileron
Part time
2,244 hours
Stage of operation
CR
How discovered
O
Nature of condition
F
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) WHILE HAND FLYING THE ACFT IT WAS NOTED THAT THE FLIGHT CONTROLS WERE "STICKY" TO MOVE. THE RESISTANCE WAS MANAGEABLE BUT THE AUTOPILOT WOULD CONTINUE TO FAIL SHORTLY AFTER IT WAS RE-ENGAGED, 2 MORE ATTEMPTS. WHILE HAND FLYING THE ACFT, AND ATTEMPTING TO TRIM OUT AILERON PRESSURES, IT WAS NOTED THAT THE AILERON TRIM COULD BE RAN FULL DEFLECTION TO THE RT AND THERE WAS NO EFFECT ON THE ACFT. AILERON TRIM WAS NEUTRALIZED AND ACFT FLOWN BACK TO BASE. OAT AT ALTITUDE WAS APPROXIMATELY -35 DEG C ON DESCENT, PASSING THROUGH APPROXIMATELY - 19 DEG C, THE CONTROLS BECAME NOTICEABLY LESS "STICKY". THE AILERON TRIM WAS AGAIN EXERCISED BUT THIS TIME THERE WAS AN IMMEDIATE RESPONSE TO THE CONTROLS. THE AUTOPILOT WAS RE-ENGAGED AND THE REMAINDER OF THE FLIGHT WAS UNEVENTFUL. UPON INSPECTION, WATER WAS DISCOVERED BETWEEN THE AILERON CONTROL RODS AND THE SUPPORT ROLLERS. ROLLERS LUBRICATED WITH MOISTURE DISPLACING LUBRICANT, TO PREVENT FREEZING.