Service difficulty report · Cable · Dhav DHC6300

Difficulty date
December 14, 2014
Submitted
March 12, 2015
Operation
General aviation
Make and model
Dhav DHC6300
Aircraft time
33,834 hours
Engine
Pwa PT6A27
Part
Cable
Part number
C6CF11461
Condition
Worn
Location
Elevator Cable
Part time
3,333 hours
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) DURING THE FIVE YEAR SCHEDULED FLIGHT CONTROL CABLE CHANGE, THE ELEVATOR CABLE IN THE FORWARD NOSE WAS FOUND TO BE INTERFERING ON THE STEC AUTOPILOT PULLEY CLUSTER. IT WAS HELD IN THIS INCORRECT POSITION BY A SCREW ON THE PULLEY GUARD CLUSTER. THE ELEVATOR CABLE HAD WORN INTO THE AUTOPILOT PULLEY CLUSTER CREATING A GROOVE. THE CABLE THAT WAS BEING INTERFERED WITH SHOWED ALMOST NON EXISTENT WEAR TO THE RUBBING OF THE CABLE ON THE PULLEY CABLE GUARD/SCREW. WE BELIEVE WHEN MAINTENANCE WAS BEING DONE IN THIS AREA PREVIOUSLY THAT SOMEONE`S HEAD/ARM/? HAD PUSHED AGAINST THE ELEVATOR CABLE WHILE WORKING ON ANOTHER AREA. THE CABLE SLIPPED OVER THE PULLEY CABLE GUARD AND WAS CAUGHT BY THE SCREW ON THE GUARD. THIS IS OUR ONLY AIRCRAFT THAT HAS THIS AUTOPILOT PULLEY CLUSTER INSTALLED. ALL MAINTENANCE PERSONNEL BRIEFED ON THIS FINDING AND TO BE AWARE OF THE POTENTIAL FOR RE-OCCURRENCE ON THIS PARTICULAR AIRCRAFT.