Service difficulty report · Rod · Cessna A185F

Difficulty date
September 15, 2015
Submitted
April 22, 2016
Operation
General aviation
Make and model
Cessna A185F
Aircraft time
5,653 hours
Engine
Cont IO550D
Part
Rod
Part number
632558A1
Condition
Worn
Location
Throttle
Part time
525 hours
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) THROTTLE AND CONTROL ASSY. LINK AND ROD FOUND SEVERELY WORN. THIS CONTROL WAS A TCM WARRANTY REPLACEMENT AT 437.5 ENG. TSO FOR S/N A12LA013R, IT WAS WORN AS WELL IN THE SAME AREA.THE WAVE WASHER P/N 625327-2 WHICH KEEPS TENSION ON THE LINK WEARS WITH VIBRATION AND FALLS OFF,THIS IN TURN ALLOWS EXCESS SIDE PLAY WHICH EXACERBATES THE WEAR. THE WASHER IS SO THIN IT IT HARD TO DETECT VISUALLY,AND ONLY BECOMES APPARENT WHEN THE LEVER IS PHYSICALLY MOVED BY HAND TO CHECK PLAY AND SIDE-PLAY IS FELT. IN CONTACTING TCM THE MANUFACTURER TECHNICAL REPRESENTATIVE BY TELEPHONE IN THIS MATTER,THEY CLAIMED TO HAVE NEVER HEARD OF THIS BEFORE. THE REPRESENTATIVE CLAIMED IT WAS FROM A LACK OF LUBRICATION ON THE PART.THIS IS NOT THE CASE,I HAVE BEEN DOING A CLOSE VISUAL/MANUAL INSPECTION AND LUBRICATION EVERY 50 HR OIL CHANGE,DUE TO THE PREVIOUS REPLACEMENT EVENT.

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