Service difficulty report · Control Box · Amd FALCON2000

Difficulty date
July 26, 2017
Submitted
July 28, 2017
Operation
Air carrier
Aircraft
N412WD
Make and model
Amd FALCON2000
Aircraft serial
218
Aircraft time
3,595 hours, 2,105 cycles
Part
Control Box
Part number
570612
Part serial
208
Condition
Failed
Location
Slats/Flaps
Part time
3,595 hours, 1,955 cycles
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING ROUTINE MAINTENANCE, NOTICED THE FLAPS AND SLATS WERE IN AN ABNORMAL CONFIGURATION. IAW AMM AVIONICS OFF, HYDRAULIC POWER SYSTEMS NR 1 AND 2 ON AT 3000 PSI, AND THE SLATS / FLAP CONTROL HANDLE WAS IN THE 40 DEGREE SLAT AND FLAP EXTENDED POSITION, THE FLAPS WERE EXTENDED AND THE SLATS WERE IN AN ABNORMAL RETRACTED CONDITION. NO INDICATIONS WERE DISPLAYED IN COCKPIT OF THE ABNORMAL CONDITION. WHILE ISOLATING THE ABNORMAL SLAT/FLAP CONFIGURATION, EMERGENCY SLATS SWITCH WAS SELECTED, WHICH COMMANDED EMERGENCY SLATS ACTUATORS ACTIVATION, RESULTING IN DAMAGING (BUCKLING) BOTH LEFT AND RIGHT SLATS; THE DAMAGE WAS DUE TO SLATS EMERGENCY ACTUATORS TRYING TO EXTEND AND THE NORMAL SLATS ACTUATORS WERE UNKNOWINGLY (ABNORMAL CONDITION) TRYING TO RETRACT, REGARDLESS OF NORMAL SLATS BEING SELECTED/COMMANDED TO EXTENDED. ONCE AVIONICS MASTER WAS SELECTED ON, THE ABNORMAL CONDITION CORRECTED ITSELF, HOWEVER ABNORMAL CONDITION (SLATS RETRACTED) RETURNED WHEN NR 1 ADC CIRCUIT BREAKER WAS PULLED OR BY TURNING AVIONICS MASTER OFF. THE ABNORMAL CONDITIONS WERE ALSO DUPLICATED WITH THE AIRCRAFT IN AIR MODE. DETAILED SYSTEM EVALUATION FOUND THE SLATS / FLAPS CONTROL BOX WAS DEFECTIVE. ONCE THE SLATS / FLAPS CONTROL BOX WAS REPLACED, THE ABNORMAL CONDITION WAS RECTIFIED IN ALL CONFIGURATIONS.