Service difficulty report · Spark Plug · Piper PA28161

Difficulty date
July 27, 2026
Submitted
July 31, 2026
Operation
General aviation
Aircraft
N555PU
Make and model
Piper PA28161
Aircraft serial
2842092
Aircraft time
17,951 hours
Engine
Lyc O320D3G
Engine time
5,668 hours
Propeller
Snsnch 74DM
Part
Spark Plug
Part number
UREM38E
Condition
Cracked
Location
Zone 400
Component
Cylinder · Lyc
Component part number
LW12416
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

A SPARK PLUG WAS REPLACED DURING A SCHEDULED MAINTENANCE INSPECTION. DURING THE POST-MAINTENANCE OPERATIONAL CHECK, THE ENGINE SUDDENLY DEVELOPED ROUGHNESS AND A PARTIAL LOSS OF POWER. SUBSEQUENT INSPECTION FOUND THE SPARK PLUG HAD COMPLETELY SEPARATED INTO TWO PIECES AT A POINT BETWEEN THE SPARK PLUG GASKET BOSS AND THE HEXAGONAL NUT PORTION (WHAT TEMPEST REFERS TO AS THE HOT LOCK ASSEMBLY). THIS CAUSED A LOSS OF COMPRESSION ON THAT CYLINDER AND IGNITION FAILURE OF THAT SPARK PLUG. A PRECAUTIONARY CHECK OF SPARK PLUGS IN HELD IN STOCK DISCOVERED FOUR SPARK PLUGS WITH CRACKING IN THIS AREA (STILL SEALED IN SEALED FACTORY PLASTIC SLEEVES. THE SPARK PLUGS WERE FROM LOT # 1VGM.

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