Service difficulty report · Doubler · Boeing 777FS2

Difficulty date
June 3, 2022
Submitted
June 13, 2022
Operation
Air carrier
Aircraft
N885FD
Make and model
Boeing 777FS2
Aircraft serial
41064
Aircraft time
42,157 hours, 6,758 cycles
Part
Doubler
Part number
143W2314Y405
Condition
Misrepaired
Location
Zone 100
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING PERFORMING EA TG-5710-T0367832 P1 STEP 11.C.(5), FOUND 01EA ZLJ-8 (BACB30NY8K*) COUNTERSUNK FASTENER AT STA998 STGR35 LHS TOO CLOSE TO EDGE OF MACHINED STEP OF DOUBLER P/N 143W2314Y405, AND WILL RESULT IN KNIFE EDGE WITH MACHINED STEP ON AFT EDGE OF COUNTERSUNK HOLE. THE COUNTERSINK FASTENER TOO CLOSE TO EDGE OF MACHINED STEP OF DOUBLER REPAIRED AS PER EA: G-5310-T0368766 P1 STEP 1. TITLE : FUSELAGE -MAINFRAME-LH AND RH UNDERWING LONGERON INSPECTION / MODIFICATION - DEVIATION TO SB 777-57A0122 RB. REPAIR CLASSIFIED AS MAJOR PER GMM 6-2-100. REFER TO WRI:53100850 FOR WORK DETAILS.

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