Service difficulty report · Wire · Piper PA44180

Difficulty date
March 7, 2016
Submitted
March 14, 2016
Operation
General aviation
Aircraft
N318PA
Make and model
Piper PA44180
Aircraft serial
4496134
Aircraft time
8,462 hours
Part
Wire
Condition
Broken
Location
Switch
Part time
825 hours
Stage of operation
TX
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING A PREFLIGHT INSPECTION, THE PILOT SAW 3 OR 4 WIRES BROKEN AWAY FROM THE DOWNLOCK SWITCH BODY. A MAINTENANCE TECH INSPECTED AND CONFIRMED SEVERAL WIRES WERE BROKEN IN THE DOWNLOCK SWITCH HARNESS. THESE SWITCHES HAVE A WIRING HARNESS COVERED IN THICK SHRINK WRAP THAT ENCOURAGES THE WIRES TO FLEX IN 1 SMALL AREA NEAR THE SWITCH BODY. THE SHRINK WRAP AND SILICONE ON THE WIRES ALSO MAKE IT EXTREMELY DIFFICULT TO SEE ANY DAMAGE OR DEFECTS WITH THE WIRES, SO EVEN DILIGENT INSPECTION MAY NOT DETECT A BROKEN WIRE. HAD THIS DEFECT GONE UNNOTICED ON PREFLIGHT, IT WOULD HAVE RESULTED IN A FALSE GEAR UNSAFE INDICATION.

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