Service difficulty report · Downlock Switch · Piper PA44180

Difficulty date
May 23, 2016
Submitted
May 26, 2016
Operation
General aviation
Aircraft
N316PA
Make and model
Piper PA44180
Aircraft serial
4496125
Aircraft time
6,756 hours
Engine
Lyc O360A1H6
Propeller
Hartzl HCC2YR2
Part
Downlock Switch
Part number
89291003
Condition
Separated
Location
Mlg
Part time
45 hours
Stage of operation
TX
How discovered
O
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

WHILE PERFORMING A GEAR FUNCTIONAL TEST, NOTED THAT THE RT GEAR DOWNLOCK SWITCH FAILED TO ACTIVATE THE GEAR PUMP WHEN THE DOWNLOCK WAS UNSEATED. CLOSE INSPECTION REVEALED 2 BROKEN WIRES AT THE SWITCH BODY; THE SWITCH HAD BEEN IN SERVICE 2 WEEKS AND HAD ACCRUED 45 HOURS. THE PN 89291-003, SWITCH IS REVISION M, INCORPORATING LONGER SHRINK WRAP ON THE HARNESS TO PREVENT FATIGUE FAILURE OF THE WIRES. MFG HAS SINCE REVISED THE PART DESIGN TO REV N BECAUSE THEY DISCOVERED THE REV M SHRINK WRAP LENGTH WAS STILL NOT ADEQUATE TO PREVENT THE FATIGUING OF THE WIRES.

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