Service difficulty report · Spar · Piper PA28181

Difficulty date
May 24, 2017
Submitted
May 24, 2017
Operation
General aviation
Aircraft
N4177L
Make and model
Piper PA28181
Aircraft serial
2843210
Aircraft time
19,430 hours
Engine
Lyc O360A4M
System (JASC)
5711 · Wing Spar
Part
Spar
Part number
99127004
Condition
Corroded
Location
Wing
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

WING SPAR INSPECTION WAS BEING UNDERTAKEN AS PART OF AN AGING/HIGH TIME AIRCRAFT INSPECTION. WHEN THE WINGS WERE REMOVED FROM AIRCRAFT TO FACILITATE INSPECTION, DAMAGE TO THE RIGHT SIDE OF THE SPAR BOX ASSY IN THE FUSELAGE WAS SEEN. DAMAGE APPEARED TO BE FROM FRETTING AND WAS .033" DEEP, EXTENDING FROM THE OUTBOARDMOST AFT BOLT HOLE TO THE MATERIAL EDGE. INSPECTION OF THE AIRCRAFT RECORDS REVEALED THAT YEARS PRIOR WHEN OPERATED BY ANOTHER FLIGHT SCHOOL THE AIRCRAFT SUFFERED A DAMAGING ACCIDENT; IT WAS DISASSEMBLED (INCLUDING WING REMOVAL) TRANSPORTED TO ANOTHER STATE FOR REPAIR AND REASSEMBLY. THIS REPAIR STATION SPECULATES THE OBSERVED DAMAGE OCCURRED EITHER DURING TRANSPORT OR WHEN FOD BECAME SANDWICHED BETWEEN THE SPAR BOX AND WING SPAR END DURING REASSEMBLY.

More about the Piper PA-28-181