Service difficulty report · Connector · Piper PA42

Difficulty date
May 30, 2011
Submitted
June 3, 2011
Operation
General aviation
Filed by
GBBR155E
Conyan Aviation Inc
Aircraft
N8RY
Make and model
Piper PA42
Aircraft serial
428001036
Aircraft time
11,030 hours, 9,956 cycles
Part
Connector
Part number
2060601206153
Condition
Melted
Location
Zone 200
Part time
11,030 hours, 5,596 cycles
Stage of operation
CR
How discovered
O
Nature of condition
B
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING CRUISE FLIGHT THE PIC NOTED A HOT ELECTRICAL ODOR AND MINOR SMOKE IN THE RT SIDE COCKPIT AREA. THE PIC EXECUTED AN EMERGENCY DECENT AND DEPRESSURIZED THE CABIN FOR VENTILATION. THE FLIGHT WAS DIVERTED TO AN ALTERNATE (CLOSER) AIRPORT AND LANDED UNEVENTFULLY. IT WAS DISCOVERED BY MX THAT THE RT STALL HEAT CONNECTOR (E325D) IN THE COCKPIT OVERHEAD SWITCH PANEL HAD MELTED. IT WAS SUSPECTED THAT POOR CONTACT BETWEEN A PIN AND SOCKET AND THE HIGH AMPERAGE DRAW OF THAT SYS CAUSED EXCESSIVE HEAT BUILD UP IN THE CONNECTOR. THE CONNECTOR WAS REMOVED, THE WIRES TRIMMED BACK TO GOOD WIRE AND WERE SPLICED TOGETHER, BYPASSING THE CONNECTOR. OPERATION OF AFFECTED SYS WAS CHECKED OK. THE ACFT RETURNED TO HOME BASE.

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