Service difficulty report · Clutch Spring · Cessna U206G

Difficulty date
October 25, 2010
Submitted
October 25, 2010
Operation
Air carrier
Aircraft
N4637U
Make and model
Cessna U206G
Aircraft serial
U20605017
Part
Clutch Spring
Part number
643109
Condition
Broken
Location
Starter Adapter
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

HAVE HAD A CHRONIC PROBLEM WITH BREAKAGE OF STARTER CLUTCH SPRING PN 643109 WHICH IS A COMPONENT OF STARTER ADAPTER PN 643259A. THERE HAVE BEEN 9 FAILURES OF THIS SPRING IN 1592 HRS OF OPERATION. AVERAGE TIS HAS BEEN 173 HRS, WORST TIS 18 HRS, BEST TIS 422 HOURS. PROBLEM PERSISTS EVEN AFTER REPLACING ENGINE WITH NEW ENGINE WITH FAILURES AT 90 TIS AND 701 STIS. MAG TIMING HAS ALWAYS BEEN FOUND AT SEC MAGS, STARTER CONTACTOR, AND MAG SWITCH HAVE ALL BEEN REPLACED IN PURSUING CAUSE OF THESE FAILURES. THE CROSS SECTION OF THE CLUTCH SPRING FOR THIS CURRENT ADAPTER IS SMALLER THAT THE SPRING FOR THE EARLIER STYLE STARTER ADAPTER.

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