Service difficulty report · Rotor · Robsin R44

Difficulty date
February 8, 2006
Submitted
February 27, 2006
Operation
Air carrier
Aircraft
N159RP
Make and model
Robsin R44
Aircraft serial
0342
Engine
Lyc O540F1A5
Part
Rotor
Part number
10357586
Condition
Failed
Location
Magneto
Part time
1,200 hours
Component
Magneto · S6LSC204T
Component part number
10600064620
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

RT MAGNETO HAD EXCESSIVE DROP AFTER STARTUP. TRIED CLEARING ENG AND FOUND ENGINE DIED ON THAT MAG. FOUND MAGNETO DISTRIBUTOR GEAR HAD 13 TEETH MISSING (ALL PIECES RECOVERED FROM THE MAG). REASSEMBLED WITH NEW PART. PILOT FLEW ABOUT AN HOUR NO PROBLEMS. NEXT MORNING LT MAG FAILED. FOUND 5 TEETH MISSING (ALL PIECES RECOVERED FROM THE MAG.) BOTH STARTS WERE IN AM WITH AN OVERNIGHT TEMP DOWN TO ABOUT 20 DEG F. POSSIBLE ROTORCRAFT HARMONICS MAY CAUSE THE NYLON GEAR TO HAVE THE CORRECT AMOUNT OF GREASE FROM THE 500 HR INSP. CONFIRMED MAG GEAR HOLDING TOOL (SOMETIMES USED DURING STABBING MAG TO ENGINE) WAS NOT USED OR NOT A CAUSE SINCE THE DAMAGED TEETH CLOCK ANGLE WAS NOT NEAR THE (WINDOW) TIMING TEETH.