Service difficulty report · Exhaust Valve · Cessna 182T

Difficulty date
May 7, 2012
Submitted
May 16, 2012
Operation
General aviation
Aircraft
N6HP
Make and model
Cessna 182T
Aircraft serial
18281070
Aircraft time
4,673 hours
Engine
Lyc IO540AB1A5
Engine time
3,447 hours
Propeller
Mcauly B3D36C431
Part
Exhaust Valve
Part number
LW19001
Condition
Stuck
Location
Engine
Part time
3,447 hours
Stage of operation
CL
How discovered
O
Nature of condition
E, R
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ENGINE MISSING & VIBRATION ON TAKEOFF. PILOT STATED THAT THE VIBRATION WAS SEVERE AND THOUGHT THE ENGINE WAS GOING TO QUIT. PILOT MADE A 180 DEGREE TURN AND LANDED. UPON INSPECTION, THE NR 2 CYLINDER FAILED A COMPRESSION CHECK. COMPRESSION WAS MEASURED AT 5/80. ALL LEAKAGE WAS PAST THE EXHAUST VALVE. AN ATTEMPT WAS MADE TO MEASURE THE EXHAUST VALVE TO GUIDE CLEARANCE IAW SB 388C, BUT THE VALVE WAS STUCK AND COULD NOT BE MOVED. THE CLEARANCE WOULD HAVE TO BE ASSUMED TO BE .000" (.015" MINIMUM ALLOWABLE). AFTER REMOVING THE CYLINDER, IT WAS FOUND THAT THERE WAS AN IMPRINT OF THE EXHAUST VALVE ON THE PISTON HEAD. NOTE: SB 388C WAS PERFORMED ON THIS ENGINE 87.9 HOURS AGO. AT THAT TIME, THE NR 2 CYLINDER MEASURED .017" (WITHIN THE SERVICEABLE TOLERANCE OF .015" - .030").

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