Service difficulty report · Gearbox · Skrsky S64E

Difficulty date
January 1, 2017
Submitted
March 21, 2017
Operation
General aviation
Aircraft
N217AC
Make and model
Skrsky S64E
Aircraft serial
64064
Aircraft time
12,205 hours, 12,044 cycles
Engine
Pwa JFTD12A4A
Part
Gearbox
Part number
643520400065
Part serial
A6037
Condition
Failed
Location
Main Rotor
Part time
14,144 hours
Stage of operation
TX
How discovered
O
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING A NORMAL START PROCEDURE, WITH THE NR 1 ENGINE AT GROUND IDLE AND JUST PRIOR TO THE ROTOR BRAKE BEING RELEASED, A FAILURE OCCURRED IN THE MAIN GEARBOX THAT ALLOWED MOMENTARY ROTATION AND SUBSEQUENT LOCKING OF THE MGB. THE ROTOR SYSTEM BARELY MOVED BEFORE SUDDEN STOPPAGE EVENT OCCURRED DUE TO LOCKING FORCES IN THE MGB. THE TAIL ROTOR ENGAGED MOMENTARILY AT THE TIME OF INITIAL ROTATION BEFORE AN UNDERMINED SEQUENCE OF FAILURES RESULTED IN THE NUMBER 7 DRIVESHAFT FAILED BY TWISTING OPEN, MULTIPLE COUPLINGS BEING DISTORTED IN THE TAIL ROTOR DRIVE LINE, THE TAIL ROTOR OUTPUT DRIVE FAILING AT THE MGB, DAMAGE TO THE INPUT COUPLING ON THE NR 1 MGB INPUT AND POCKET DAMAGE FOUND ON 4 OF THE 6 MAIN ROTOR BLADES ON THE TRAILING EDGE OF THE POCKETS PRIMARILY BUT NOT LIMITED TO MID SPAN LOCATIONS. THERE ARE NO PREVIOUS KNOW FAILURES OF THIS TYPE.