Service difficulty report · Bearing · Hughes 369D

Difficulty date
July 4, 2016
Submitted
July 7, 2016
Operation
Air carrier
Aircraft
N58243
Make and model
Hughes 369D
Aircraft serial
410934D
Aircraft time
22,689 hours, 9,595 cycles
Engine
Allsn 250C20B
Engine time
18,562 hours, 18,431 cycles
Part
Bearing
Condition
Spalled
Location
Gearbox
Part time
5,474 hours
Component
Gearbox · Allsn
Component part number
6894171
Stage of operation
CR
How discovered
O
Nature of condition
J
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

AIRCRAFT PERFORMED A PRECAUTIONARY LANDING FOR AN ENGINE CHIP LIGHT WHILE CONDUCTING AN AIR TOUR. THERE WERE NO SECONDARY INDICATIONS AND THE AIRCRAFT LANDED SAFELY. AFTER CLEARING THE CHIP LIGHT IAW THE MANUAL, THE AIRCRAFT WAS FLOWN BACK TO BASE. IT WAS DETERMINED THAT THE TURBINE WAS MOST LIKELY THE CAUSE OF THE PARTICLES ON THE CHIP PLUG. THE TURBINE WAS REPLACED AND THE AIRCRAFT FLEW A LONG OPERATIONAL CHECK FLIGHT AND TWO TOURS WITH NO DISCREPANCIES. AT THE END OF THE DAY, THE MECHANIC PULLED THE ENGINE CHIP PLUGS AND NOTICED SOME SMALL METAL FLAKES THAT WERE ALL WITHIN LIMITS. AS A PRECAUTION, THE COMPANY DECIDED TO GO AHEAD AND CHANGE THE ENGINE GEARBOX AND COMPRESSOR AS WELL. WHEN THE OLD ENGINE WAS REMOVED FROM THE AIRCRAFT AND SPLIT, IT WAS DETERMINED THAT THE COMPRESSOR SPUR ADAPTER GEARSHAFT HAD A WORN JOURNAL AND THE 2 1/2 BEARING IN THE GEARBOX WAS SPALLED, THUS THE METAL ON OUR CHIP PLUGS. IT WAS DETERMINED THAT THE 2 1/2 BEARING HAD FAILED AND CAUSED THE WORN JOURNAL ON THE COMPRESSOR SPUR ADAPTER GEARSHAFT.