Service difficulty report · Hmu · Bell 407

Difficulty date
June 5, 2018
Submitted
June 19, 2018
Operation
Air carrier
Aircraft
N407WH
Make and model
Bell 407
Aircraft serial
53503
Aircraft time
14,302 hours
Engine
Allsn 250C47B
Engine time
13,618 hours
Part
Hmu
Part number
23078029REVA
Part serial
JGAMT0671
Condition
Malfunctioned
Location
Engine
Part time
1,894 hours
Stage of operation
CR
How discovered
O
Nature of condition
E, B
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

PILOT DECIDED TO MAKE A PL ON FIRST FLIGHT OF THE DAY DUE TO INCREASING VIBES FROM THE MAIN ROTOR. BLACK SMOKE COMING FROM ENGINE, NO OTHER SECONDARY INDICATIONS. THE HMU (HYDROMECHANICAL UNIT) WAS CHANGED OUT THE NIGHT BEFORE. HMU WAS FRESH OUT OF OVERHAUL. MAINTENANCE DID NOT FIND ANYTHING VISIBLY WRONG WITH ANY BEARINGS, M/R HUB, SWASH, PITCH LINKS, BELLCRANKS, SERVOS, ETC. PERFORMED A GROUND RUN ON THE AIRCRAFT AND THE ENGINE WAS SURGING AND COMPRESSOR WAS POPPING AND STALLING, BLACK SMOKE WAS VISIBLE. PILOT PUT AIRCRAFT IN MANUAL MODE AND THE SURGING WENT AWAY. BACK IN AUTO AND THE SURGING STARTED AGAIN. MAINTENANCE INSTALLED THE OLD HMU T. ENGINES RUN UP, OPS CHECK FLIGHT COMPLETE WITH NO VIBRATIONS AND NO SURGING. ALL INDICATIONS NORMAL. REPLACED WITH A NEW HMU.

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