Service difficulty report · Blade · Bell 430

Difficulty date
November 3, 2018
Submitted
November 3, 2018
Operation
Air carrier
Aircraft
N430ST
Make and model
Bell 430
Aircraft serial
49071
Aircraft time
6,663 hours
Part
Blade
Part number
222016001139
Part serial
A2354
Condition
Debonded
Location
Tail Rotor
Part time
1,812 hours
Stage of operation
CL
How discovered
O
Nature of condition
E
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

WITH AUTOPILOT ENGAGED AND A COMMANDED CLIMB TO 1500 FT MSL IN PROGRESS, THE PIC EXPERIENCED A LOUD THUMP, IMMEDIATELY FOLLOWED BY A MEDIUM-TO-HIGH FREQUENCY VIBRATION OF SIGNIFICANT AMPLITUDE. THE PIC WAS ON THE CONTROLS, AND FELT THE VIBRATION MORE THROUGH THE AIRFRAME THAN THROUGH THE FLIGHT CONTROLS. ELECTED TO CONDUCT A PRECAUTIONARY LANDING, LANDED SAFELY. W HEN THE THROTTLES WERE REDUCED TO IDLE AS PART OF THE SHUTDOWN CHECKLIST, THE VIBRATIONS INCREASED IN AMPLITUDE. A NORMAL SHUTDOWN WAS ACCOMPLISHED WITHOUT FURTHER ISSUE. A POSTFLIGHT INSPECTION REVEALED A BACKPLATE (ALONG WITH ASSOCIATED WEIGHTS AND ATTACHMENT BOLTS) HAD COMPLETELY SEPARATED FROM ONE TAIL ROTOR BLADE, AND A DENT APPROXIMATELY 6 INCHES IN LENGTH AND .250 INCH DEEP WAS DISCOVERED ON THE LEADING EDGE OF THE OTHER T/R BLADE, LOCATED ROUGHLY MID SPAN. WHAT APPEARED TO BE WHITE PAINT TRANSFER COULD BE SEEN AROUND THIS DENT. MAINTENANCE VISUALLY CONFIRMED THAT THE TRAILING EDGE ROOT CLOSURE CAP WAS MISSING ENTIRELY, ALONG WITH THE STUD INSERTS THAT THE BOLTS SCREW INTO THAT ATTACH THE END CLOSURE CAP. IT APPEARS AS THOUGH THE BONDING PROCESS BETWEEN THIS TRAILING EDGE ROOT CLOSURE CAP AND THE TAIL ROTOR ITSELF WAS DONE INCORRECTLY. EITHER THE ADHESIVE WASN'T MIXED PROPERLY, OR CURED PROPERLY, OR THE ADHESIVE WASN'T APPLIED PROPERLY TO THE BLADE AND THE END CAP, CAUSING THE END CAP TO BECOME DEBONDED DURING FLIGHT AND THE OTHER TAIL ROTOR BLADE WAS HIT WITH THE END CAP IN THE PROCESS.

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