Service difficulty report · Shaft · Bolkms BK117C1

Difficulty date
June 24, 2013
Submitted
July 3, 2013
Operation
Air carrier
Aircraft
N911TG
Make and model
Bolkms BK117C1
Aircraft serial
7506
Aircraft time
8,572 hours
Part
Shaft
Part number
10531803
Part serial
B2239
Condition
Worn
Location
Aft Tailboom
Stage of operation
NR
How discovered
O
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING THE DAILY AIRWORTHINESS CHECK, A MISSING RIVET WAS FOUND IN THE AREA OF THE TAIL GEARBOX. AFTER A CLOSER INSPECTION, NUMEROUS RIVETS WERE FOUND TO HAVE THE APPEARANCE OF STARTING TO BE "WORKING". THE TAIL ROTOR HEAD/BLADE ASSY WAS REMOVED ALONG WITH THE TAIL GEARBOX FOR FURTHER INSPECTION. INSPECTION REVELED UP TO 37 RIVETS REQUIRING REPLACEMENT, RIVETS WERE REPLACED ACCORDING TO MFG DIRECTIONS AND STANDARD MX PRACTICES. AFTER RIVET REPLACEMENT AND DURING REASSEMBLY A CHECK OF THE TAIL ROTOR HEAD BEARINGS RESULTED IN FINDING A DEFECTIVE TEETER BOLT BEARING BUSHING REQUIRING REPLACEMENT OF THE TAIL ROTOR SHAFT. WHEN THE SHAFT WAS REMOVED AN EXCESSIVE AMOUNT OF DAMAGE WAS DISCOVERED ON THE SPLINE AREA OF THE SHAFT AND A SIGNIFICANT AMOUNT OF METAL WAS FOUND IN THE SPLINES OF THE TAIL GEARBOX REQUIRING THE REPLACEMENT OF THE TAIL GEARBOX.