Service difficulty report · Outflow Valve · Raythn HAWKER800XP

Difficulty date
January 17, 2025
Submitted
January 27, 2025
Operation
Air carrier
Aircraft
N705BB
Make and model
Raythn HAWKER800XP
Aircraft serial
258765
Part
Outflow Valve
Part number
10327813
Part serial
55A0783
Condition
Warning Message
Location
Zone 200
Part time
10,084 hours, 6,799 cycles
Stage of operation
CL
How discovered
O
Nature of condition
J
Precautionary procedure
B, A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

BETWEEN FLIGHT LEVEL'S 370 & 380 AT THE POINT OF LEVELING OFF AT 380 THE CABIN ALT RED ANNUNCIATOR ON THE MASTER WARNING PANEL ILLUMINATED AND THE AURAL HORN SOUNDED, AND THE PILOTS CHECKED THE PRESSURIZATION CONTROLLER AND NOTICED THE CABIN ALTITUDE GAUGE NEEDLE WHICH WAS IN THE RED ARCH AT 9300 FT. THEY THEN IMMEDIATELY PROCEEDED WITH THEIR O2 MASK ON AND REQUESTED AN EMERGENCY DECENT PER PROCEDURE, AS THE AIRCRAFT DESCENDED TO 10,000 FT THE CABIN ALTITUDE, DIFFERENTIAL PRESSURE & RATE NEEDLE ON THE TRIPLE INDICATOR WERE FOLLOWING THE DESCENDING AIRCRAFT IN ALTITUDE, AS DID THE WARNING HORN AND MASTER CAUTION/WARNING LIGHT EXTINGUISH. THE AIRCRAFT LANDED SAFELY AND TAXIED TO THE RAMP. I DEBRIEFED THE CREW OVER THE PHONE ON WHAT THEY WITNESS & FELT. THE NEXT DAY SATURDAY I CALLED WEST STAR AOG LINE AND REQUESTED AND GOT TWO FIELD SERVICE TECHS TO THE LOCATION AND THEY GOT A DEBRIEF FROM THE CREW AND THEN PROCEEDED TO PERFORMED A GROUND PRESSURIZATION CHECK PER THE AMM AND FOUND THE SYSTEM PERFORMING VERY SLUGGISH, AFTER THE INITIAL CHECK THEY THEN INSPECTED THE LOWER L/H & UPPER R/H OUTFLOW VALVES AND DISCOVERED THAT A INSULATION BLANKET HAD WORKED ITS WAY INTO THE VALVE KNIFE EDGE AND SEAT AREA AT THE UPPER RH OUTFLOW VALVE, AND THAT ALONE CAUSED THE VALVE TO FAIL TO CLOSE ENOUGH TO PROVIDE THE PROPER CABIN DIFFERENTIAL PRESSURE AT THE ALTITUDE THAT THE AIRCRAFT WAS FLYING AT. THE FIELD SERVICE TEAM CLEARED THE FOD / OBSTRUCTION FROM THE AREA AND THEN PERFORMED ANOTHER GROUND PRESSURIZATION AND LEAK DOWN TEST AND THE SYSTEM RESPONDED POSITIVELY AND PASSED THE GROUND OPERATIONAL TEST. WESTAR FIELD SERVICE TEAM THEN RETURNED THE AIRCRAFT BACK TO SERVICE PER AMM 21-30-00 IN THE FLIGHT LOGBOOK. THE CREW THEN DID THEIR PREFLIGHT AND FLEW THE AIRCRAFT BACK HOME TO STL WITHOUT INCIDENT AND IN NORMAL OPERATION.