Service difficulty report · Diffuser · Cessna 525

Difficulty date
June 27, 2003
Submitted
July 29, 2003
Operation
Air carrier
Aircraft
N111AM
Make and model
Cessna 525
Aircraft serial
5250113
Engine
Wilint FJ441A
Part
Diffuser
Part number
54861
Part serial
AU00156
Condition
Ruptured
Location
Engine
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

UPON ENGINE DISSASSEMBLY THE DIFFUSER WAS FOUND TO EXHIBIT A SEPARATION OF THE AXIAL WELD OF THE PRESSURE CASE. THE FAILURE WAS INITIATED AS A FATIGUE CRACK WHICH RUPTURED AFTER REACHING A 3.00 INCH CRITICAL LENGTH. CAUSE IS ATTRIBUTED TO LOCAL MATERIAL THINNING IN THE WELD HEAT AFFECTED ZONE. TO ADD AN ANNEAL CYCLE AND TO REDUCE THE ALLOWABLE WELD MISMATCH IN THIS AREA.

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