Revision 001RB B787-81205-SB320045-00 · 38 pages · 686 KB

© The Boeing Company. Filed by the FAA in regulations.gov docket FAA-2021-0457; AD 2022-02-14 incorporates this document by reference. Not covered by OpenAirDocs’ CC0 dedication.

Docket FAA-2021-0457 (document 0002) · AD 2022-02-14

Manufacturer
Boeing
Type
Alert Requirements Bulletin
Number
B787-81205-SB320045-00 RB
Latest revision known
B787-81205-SB320045-00 RB, Issue 001, dated November 9, 2020

A newer revision may exist than any OpenAirDocs knows of: check with the manufacturer.

On this page

ADs that cite it · 1

Newest first, with the revision each names, as OpenAirDocs read it from the AD’s text: check it against the AD.

Also cited in 1 proposed AD.

Text · 38Partly OCR

Some pages are OCR from a scan. OCR can misread letters and numbers. © The Boeing Company. Filed by the FAA in regulations.gov docket FAA-2021-0457; AD 2022-02-14 incorporates this document by reference. Not covered by OpenAirDocs’ CC0 dedication.

Query with SQL
duckdb -csv -c "SELECT p.page, p.text_source, p.text, f.rights_holder, f.license
  FROM 'https://openairdocs.org/data/latest/service_document_file_page.parquet' p JOIN 'https://openairdocs.org/data/latest/service_document_file.parquet' f USING (file_sha256)
  WHERE p.file_sha256 = '17dc6b64a6e5fcfa44c9ae3ee0f53f50b0a91fbab05d3637e535ca6b4dec8d3d'
  ORDER BY p.page"

Prints the whole list as CSV. It reads the release’s Parquet files over HTTPS, so there’s nothing to download first. Install DuckDB to run it.

Alert Requirements Bulletin B787-81205-SB320045-00 RB LANDING GEAR

- Main Landing Gear - Truck Beam and Inner Cylinder Pivot Joint Inspection and Lubrication Copyright © 2020 Boeing. Unpublished Work. All rights reserved.

Treatment of this data module and its content is governed by contract with Boeing. Rights to use this data module are licensed on a per aircraft basis and such rights may not be transferable. For more information, contact The Boeing Company. Boeing, the Boeing signature, the Boeing symbol, 707, 717, 727, 737, 747, 757, 767, 777, 787, Dreamliner, BBJ, DC-8, DC-9, DC-10, KC-10, KC-46, KDC-10, MD-10, MD-11, MD-80, MD-88, MD-90, P-8, Poseidon and Boeing liveries are all trademarks owned by The Boeing Company; and no trademark license is granted in connection with this document unless provided in writing by Boeing.

EXPORT CONTROLLED Export of this technology is controlled under the United States Export Administration Regulations (EAR) (15 CFR 300-774). An export license may be required before it is used for development, production or use by foreign persons from specific countries. The controller of this data has the individual responsibility to abide by all export laws.

ECCN: 9E991 B787-81205-SB320045-00 RB Issue 001, 09 Nov 2020 12:00:00 AM Page 1 of 38 EXPORT CONTROLLED ECCN: 9E991 See title page for details.

5.0 B787-81205-SB320045-00 RB Issue 001, 09 Nov 2020 12:00:00 AM

REQUIREMENTS BULLETIN

Table of Contents Page

A .E F F E C T I V I T Y3

1. Airplanes3

2 . S p a r e s A f f e c t e d5

B. CONCURRENT REQUIREMENTS5

C .C O M P L I A N C E5

D. APPROVAL ................................................. 1 4 E. ACCOMPLISHMENT INSTRUCTIONS .................................. 1 5

1. General Information ........................................... 1 5

2. Work Instructions ............................................ 1 6 TASK 2 – LEFT AND RIGHT MLG TRUCK BEAM AND INNER CYLINDER PIVOT JOINT - PIVOT PIN INSPECTION [Group 1-2] ...................................... 3 0 TASK 3 – LEFT AND RIGHT MLG TRUCK BEAM AND INNER CYLINDER PIVOT JOINT - INNER CYLINDER BUSHING INSPECTION [Group 1-2] ................................ 3 3 TASK 4 – LEFT AND RIGHT MLG TRUCK BEAM AND INNER CYLINDER PIVOT JOINT - INNER CYLINDER LUG BORE INSPECTION [Group 1-2] ............................... 3 6 B787-81205-SB320045-00 RB Issue 001, 09 Nov 2020 12:00:00 AM Page 2 of 38 EXPORT CONTROLLED ECCN: 9E991 See title page for details.

B787-81205-SB320045-00 RB Issue 001, 09 Nov 2020 12:00:00 AM

REQUIREMENTS BULLETIN

THIS DOCUMENT IS SENT TO THE OPERATORS OF RECORD OF THE AIRPLANES SHOWN IN PARAGRAPH 1.A., EFFECTIVITY. IF AN AIRPLANE HAS BEEN LEASED OR SOLD, SEND Alert:

THIS DOCUMENT TO THE NEW OPERATOR. IF APPLICABLE SPARES HAVE BEEN SOLD, SEND THIS DOCUMENT TO THE NEW OWNER. THIS IS AN ENHANCED REQUIRED FOR COMPLIANCE DOCUMENT. THE BOEING PROCESSES USED TO CREATE THE SERVICE

BULLETIN (SB) AND THE REQUIREMENTS BULLETIN (RB) ENSURE THAT THE INFORMATION BETWEEN "RC START" AND "RC END" IN THE SB ARE IDENTICAL TO THE INFORMATION IN THE SAME SECTIONS (COMPLIANCE, WORK INSTRUCTIONS...) OF THE RB WHICH THE SB REFERS TO AS THE RELATED DOCUMENT.

A. EFFECTIVITY

1. Airplanes This bulletin is applicable to 787-8, 787-9, 787-10 Airplane(s), line number(s) 6-1064 in 2 Group(s).

Where the effectivity is presented with hyphens between line numbers, the airplane applicability means "through" and "inclusive", e.g. line numbers 1-9 means line numbers 1 through 9 inclusive.

The Variable Numbers and Group information for the applicable airplanes is given below.

Table 1

DESCRIPTIONCONFIGURATIONGROUP 787-8 Airplanes delivered with Aluminum-Nickel-Bronze bushings installed.

-1 787-8 Airplanes that have not upgraded to Copper-Nickel-Tin bushings.1 787-8 Airplanes that have upgraded to Copper-Nickel-Tin bushings.2 787-9, 787-10 Airplanes delivered with Copper-Nickel-Tin bushings installed.

-2 Airplane Models: 787-10, 787-8, 787-9 Table 2 GroupVariable Number 1ZA006 1ZA100 - ZA105 1ZA116 - ZA124 1ZA135 - ZA144 1ZA152 - ZA156 1ZA175 - ZA189 1ZA195 - ZA204 1ZA215 - ZA225 GroupVariable Number 1ZA230 - ZA256 1ZA260 - ZA277 1ZA285 - ZA296 1ZA317 - ZA324 1ZA327 1ZA334 - ZA335 1ZA341 - ZA342 1ZA380 - ZA389 GroupVariable Number 1ZA430 - ZA439 1ZA445 - ZA489 1ZA506 - ZA516 1ZA536 - ZA545 1ZA560 - ZA567 1ZA576 - ZA580 1ZA586 1ZA588 - ZA593 B787-81205-SB320045-00 RB Issue 001, 09 Nov 2020 12:00:00 AM Page 3 of 38 EXPORT CONTROLLED ECCN: 9E991 See title page for details.

B787-81205-SB320045-00 RB Issue 001, 09 Nov 2020 12:00:00 AM

REQUIREMENTS BULLETIN

GroupVariable Number 1ZA610 - ZA617 1ZA650 - ZA652 1ZA655 - ZA663 1ZA665 - ZA677 1ZA680 - ZA685 1ZA695 - ZA698 1ZA715 - ZA716 1ZA718 - ZA719 1ZA740 - ZA741 1ZA768 - ZA769 1ZA778 - ZA779 1ZA783 - ZA784 1ZA817 - ZA831 1ZA839 1ZA841 - ZA842 1ZA846 - ZA848 1ZA853 - ZA863 1ZA873 - ZA876 1ZA881 - ZA888 1ZA916 - ZA920 1ZA949 - ZA950 1ZA954 - ZA959 1ZA963 - ZA966 1ZA968 - ZA972 1ZA990 2ZB001 - ZB012 2ZB021 - ZB043 2ZB047 - ZB061 2ZB077 - ZB081 2ZB097 - ZB121 2ZB127 - ZB136 GroupVariable Number 2ZB167 - ZB191 2ZB197 - ZB198 2ZB217 2ZB219 - ZB220 2ZB224 - ZB229 2ZB234 - ZB242 2ZB246 - ZB248 2ZB251 - ZB258 2ZB261 - ZB262 2ZB265 - ZB282 2ZB299 2ZB302 - ZB305 2ZB332 - ZB338 2ZB362 - ZB379 2ZB407 - ZB435 2ZB446 - ZB467 2ZB536 - ZB543 2ZB545 - ZB547 2ZB558 - ZB586 2ZB603 - ZB618 2ZB646 - ZB649 2ZB656 - ZB665 2ZB676 - ZB681 2ZB688 - ZB707 2ZB733 - ZB735 2ZB738 - ZB740 2ZB742 - ZB745 2ZB749 - ZB751 2ZB753 - ZB757 2ZB763 - ZB769 2ZB771 - ZB775 GroupVariable Number 2ZB778 - ZB821 2ZB828 - ZB845 2ZB858 - ZB863 2ZB874 - ZB876 2ZB887 2ZB890 2ZB893 - ZB904 2ZB908 - ZB922 2ZB924 2ZB926 - ZB927 2ZB934 - ZB947 2ZB967 - ZB971 2ZB977 - ZB978 2ZB980 - ZB991 2ZB993 - ZB997 2ZC001 - ZC016 2ZC036 - ZC048 2ZC061 - ZC070 2ZC101 - ZC104 2ZC116 - ZC118 2ZC126 - ZC129 2ZC151 - ZC152 2ZC155 - ZC160 2ZC211 - ZC217 2ZC221 - ZC225 2ZC236 1ZD001 - ZD009 1ZD012 - ZD019 2ZE001 - ZE008 2ZE013 - ZE014 2ZE016 - ZE017 B787-81205-SB320045-00 RB Issue 001, 09 Nov 2020 12:00:00 AM Page 4 of 38 EXPORT CONTROLLED ECCN: 9E991 See title page for details.

B787-81205-SB320045-00 RB Issue 001, 09 Nov 2020 12:00:00 AM

REQUIREMENTS BULLETIN

GroupVariable Number 2ZE031 - ZE032 2ZE040 - ZE045 2ZE075 2ZE085 - ZE086 2ZE090 - ZE091 2ZE095 - ZE096 2ZE100 2ZE105 - ZE106 2ZE110 GroupVariable Number 2ZE115 2ZE150 2ZE165 - ZE166 2ZE170 - ZE171 2ZE195 - ZE198 2ZE220 - ZE234 2ZE270 - ZE272 2ZE310 - ZE313 2ZE340 - ZE341 GroupVariable Number 2ZE350 - ZE362 2ZE375 2ZE380 - ZE381 2ZE415 - ZE418 2ZE425 - ZE426 2ZE455 - ZE456 2ZE481 2ZE486 - ZE487 --

2. Spares Affected Group 1, Configuration 1:

Examine your spares supply for 512Z2001-1, -2, or -3 Inner Cylinder Assemblies. If any of these Inner Cylinder Assemblies are found, remove the Aluminum-Nickel-Bronze Inner Cylinder Bushings 512Z3002-1 and replace with Copper-Nickel-Tin Inner Cylinder Bushings 512Z3002-2. Refer to CMM 32-11-74 as an accepted procedure.

Identify on the part that the change given in this bulletin was done. Use the rubber stamp (Code RO) or ink jet (Code J) method. Refer to SOPM 20-50-10 as an accepted procedure.

Group 1, Configuration 2 and Group 2: None B. CONCURRENT REQUIREMENTS None.

C. COMPLIANCE The Federal Aviation Administration (FAA) will possibly release an Airworthiness Directive related to Requirements Bulletin B787-81205-SB320045-00 RB. The Airworthiness Directive will make the compliance tasks and times given in Requirements Bulletin B787-81205-SB320045-00 RB mandatory.

Accomplish the required actions, based on applicable conditions in Table 5, Table 6, Table 7, Table 8, and Table 9 in accordance with Accomplishment Instructions.

When more than one OPTION is given for a CONDITION, do only one of the OPTION numbers. When more than one ACTION is given for a CONDITION number or an OPTION number, do all of the ACTION numbers for that CONDITION number or OPTION number.

B787-81205-SB320045-00 RB Issue 001, 09 Nov 2020 12:00:00 AM Page 5 of 38 EXPORT CONTROLLED ECCN: 9E991 See title page for details.

B787-81205-SB320045-00 RB Issue 001, 09 Nov 2020 12:00:00 AM

REQUIREMENTS BULLETIN

Table 5 LEFT AND RIGHT MAIN LANDING GEAR (MLG) TRUCK BEAM AND INNER CYLINDER PIVOT JOINT

- LUBRICATION Repeat Interval (Not to Exceed) Compliance Time (Whichever Occurs Later) ActionCondition 50 flight cycles or 25 days whichever occurs later Within 120 days after the date of issuance of the original standard certificate of airworthiness or the original export certificate of airworthiness Within 120 days after the Issue 001 date of the Requirements Bulletin B787-81205- SB320045-00 RB ACTION 1: Lubricate both the left and right Main Landing Gear (MLG) truck beam and inner cylinder pivot joint with MIL- PRF-32014 grease All Airplanes -Within 24 months after the date of issuance of the original standard certificate of airworthiness or the original export certificate of airworthiness Within 24 months after the Issue 001 date of the Requirements Bulletin B787- 81205 SB320045-00 RB ACTION 2: Review maintenance program documentation to verify that it includes lubrication tasks for the left and right MLG Truck Beam and Inner Cylinder Pivot Joint with MIL-PRF-32014 grease at intervals not to exceed 50 flight cycles or 25 days whichever occurs later.

-Within 24 months after the date of issuance of the original standard certificate of airworthiness or the original export certificate of airworthiness.

Within 24 months after the Issue 001 date of the Requirements Bulletin B787- 81205-SB320045-00 RB.

Update the maintenance program documentation to incorporate lubrication tasks for the left and right MLG Truck Beam and Inner Cylinder Pivot Joint with MIL- PRF-32014 grease at intervals not to exceed 50 flight cycles or 25 days, whichever occurs later.

CONDITION 1:

MAINTENANCE

PROGRAM DOCU-

MENTATION DOES

NOT INCLUDE PIV-

OT JOINT LUBRICA-

TION WITH MIL- PRF-32014

GREASE AT INTER-

VALS NOT TO EX- CEED 50 FLIGHT CYCLES OR 25

DAYS WHICHEVER

OCCURS LATER B787-81205-SB320045-00 RB Issue 001, 09 Nov 2020 12:00:00 AM Page 6 of 38 EXPORT CONTROLLED ECCN: 9E991 See title page for details.

B787-81205-SB320045-00 RB Issue 001, 09 Nov 2020 12:00:00 AM

REQUIREMENTS BULLETIN

Table 5 LEFT AND RIGHT MAIN LANDING GEAR (MLG) TRUCK BEAM AND INNER CYLINDER PIVOT JOINT

- LUBRICATION Repeat Interval (Not to Exceed) Compliance Time (Whichever Occurs Later) ActionCondition ---No further action required.

CONDITION 2:

MAINTENANCE

PROGRAM DOCU-

MENTATION IN-

CLUDES PIVOT

JOINT LUBRICA-

TION WITH MIL- PRF-32014

GREASE AT INTER-

VALS NOT TO EX- CEED 50 FLIGHT CYCLES OR 25

DAYS WHICHEVER OCCURS LATER.

Group 1, Configuration 1:

Table 6 LEFT AND RIGHT MLG TRUCK BEAM AND INNER CYLINDER PIVOT JOINT - PIVOT PIN INSPECTION Repeat Interval (Not to Exceed) Compliance Time (Whichever Occurs Later) ActionCondition -Within 36 months after the date of issuance of the original standard certificate of airworthiness or the original export certificate of airworthiness Within 24 months after the Issue 001 date of the Requirements Bulletin B787- 81205-SB320045-00 RB Do a detailed and Fluorescent Penetrant Inspection (FPI) of both the left and right MLG Pivot Pin OD surface for friction and heat damage.

All Airplanes 36 Months-Repeat the detailed and Fluorescent Penetrant Inspection (FPI) of the Pivot Pin outer diameter (OD) surface for heat and friction damage CONDITION 1: NO

HEAT DAMAGE

AND NO FRICTION

DAMAGE FOUND

ON THE PIVOT PIN

OD SURFACE *[1] -Before further flightDo a detailed and FPI inspection on the inner cylinder lug bore for heat and friction damage CONDITION 2: ANY

HEAT DAMAGE OR

ANY FRICTION

DAMAGE IS FOUND

ON THE PIVOT PIN

OD SURFACE B787-81205-SB320045-00 RB Issue 001, 09 Nov 2020 12:00:00 AM Page 7 of 38 EXPORT CONTROLLED ECCN: 9E991 See title page for details.

B787-81205-SB320045-00 RB Issue 001, 09 Nov 2020 12:00:00 AM

REQUIREMENTS BULLETIN

Group 1, Configuration 1:

Table 6 LEFT AND RIGHT MLG TRUCK BEAM AND INNER CYLINDER PIVOT JOINT - PIVOT PIN INSPECTION Repeat Interval (Not to Exceed) Compliance Time (Whichever Occurs Later) ActionCondition -Before further flightACTION 1: Install a new Pivot Pin CONDITION 2.1: NO

HEAT DAMAGE

AND NO FRICTION

DAMAGE FOUND

ON THE INNER

CYLINDER LUG BORE 36 Months *[1] -ACTION 2: Repeat the detailed and FPI inspections for both the left and right MLG pivot pin OD surface for friction and heat damage.

-Before further flightContact Boeing for repair instructions and do the repairs CONDITION 2.2:

ANY HEAT DAM-

AGE OR ANY FRIC-

TION DAMAGE IS

FOUND ON THE IN-

NER CYLINDER

LUG BORE -Before further flightACTION 1: Install a new Pivot Pin 36 Months-ACTION 2: Repeat the detailed and FPI inspections for both the left and right MLG pivot pin OD surface for friction and heat damage.

*[1] *[1] Installation of defect-free Pivot Pin and concurrent or prior replacement of Aluminum-Nickel-Bronze inner cylinder bushings with Copper- Nickel-Tin inner cylinder bushings and incorporation of the increased lubrication interval (not to exceed the time specified in Compliance Section, Table 5) with MIL-PRF-32014 grease is terminating action to the repeat inspections for that side of the MLG.

Group 1, Configuration 1:

Table 7 LEFT AND RIGHT MLG TRUCK BEAM AND INNER CYLINDER PIVOT JOINT - INNER CYLINDER

BUSHING INSPECTION Repeat Interval (Not to Exceed) Compliance Time (Whichever Occurs Later) ActionCondition -Within 36 months after the date of issuance of the original standard certificate of airworthiness or the original export certificate of airworthiness Within 24 months after the Issue 001 date of the Requirements Bulletin B787- 81205-SB320045-00 RB Do a detailed inspection of both the left and right MLG inner cylinder bushing inner diameter (ID) surface for excessive wear, cracks and smearing of bushing material All Airplanes B787-81205-SB320045-00 RB Issue 001, 09 Nov 2020 12:00:00 AM Page 8 of 38 EXPORT CONTROLLED ECCN: 9E991 See title page for details.

B787-81205-SB320045-00 RB Issue 001, 09 Nov 2020 12:00:00 AM

REQUIREMENTS BULLETIN

Group 1, Configuration 1:

Table 7 LEFT AND RIGHT MLG TRUCK BEAM AND INNER CYLINDER PIVOT JOINT - INNER CYLINDER

BUSHING INSPECTION Repeat Interval (Not to Exceed) Compliance Time (Whichever Occurs Later) ActionCondition -Before further flightACTION 1: Apply lubrication using MIL- PRF-32014 grease and make sure lubrication passages are clear CONDITION 1: NO

INNER CYLINDER

BUSHING ID EXCES-

SIVE WEAR, NO

CRACK AND NO

SMEARING FOUND 36 Months-ACTION 2: Repeat the detailed inspection for both the left and right MLG inner cylinder bushing inner diameter (ID) surface for excessive wear, cracks and smearing of bushing material *[1] -Before further flightDo a detailed FPI inspection of the inner cylinder lug bore for heat and friction damage CONDITION 2: ANY

INNER CYLINDER

BUSHING ID EXCES-

SIVE WEAR,

CRACK OR ANY

SMEARING FOUND B787-81205-SB320045-00 RB Issue 001, 09 Nov 2020 12:00:00 AM Page 9 of 38 EXPORT CONTROLLED ECCN: 9E991 See title page for details.

B787-81205-SB320045-00 RB Issue 001, 09 Nov 2020 12:00:00 AM

REQUIREMENTS BULLETIN

Group 1, Configuration 1:

Table 7 LEFT AND RIGHT MLG TRUCK BEAM AND INNER CYLINDER PIVOT JOINT - INNER CYLINDER

BUSHING INSPECTION Repeat Interval (Not to Exceed) Compliance Time (Whichever Occurs Later) ActionCondition *[1]*[2]Before further flightACTION 1 (OPTION

1): Install new Aluminum-Nickel- Bronze Inner Cylinder Bushing(s) CONDITION 2.1: NO

HEAT DAMAGE

AND NO FRICTION

DAMAGE FOUND

ON THE INNER

CYLINDER LUG BORE -Before further flightACTION 1 (OPTION2): Install new Copper-Nickel-Tin Inner Cylinder Bushing(s) *[1]*[2] -Before further flightOPTION 1 and OP- TION 2 (ACTION 2):

Apply lubrication using MIL-PRF-32014 grease and make sure lubrication passages are clear 36 Months-OPTION 1 AND OP- TION 2 (ACTION 3):

Repeat the detailed inspection for both the left and right MLG inner cylinder bushing ID surface for excessive wear, cracks and smearing of bushing material *[1] -Before further flightContact Boeing for repair instructions and do the repairs.

CONDITION 2.2:

ANY HEAT DAM-

AGE OR ANY FRIC-

TION DAMAGE IS

FOUND ON THE IN-

NER CYLINDER

LUG BORE 36 Months *[1] -ACTION 1: Repeat the detailed inspection for both the left and right MLG inner cylinder bushing ID surface for excessive wear, cracks and smearing of bushing material B787-81205-SB320045-00 RB Issue 001, 09 Nov 2020 12:00:00 AM Page 10 of 38 EXPORT CONTROLLED ECCN: 9E991 See title page for details.

B787-81205-SB320045-00 RB Issue 001, 09 Nov 2020 12:00:00 AM

REQUIREMENTS BULLETIN

Group 1, Configuration 1:

Table 7 LEFT AND RIGHT MLG TRUCK BEAM AND INNER CYLINDER PIVOT JOINT - INNER CYLINDER

BUSHING INSPECTION *[1] Installation of Copper-Nickel-Tin inner cylinder bushings and concurrent or prior incorporation of the increased lubrication interval (not to exceed the time specified in Compliance Section, Table 5) with MIL-PRF-32014 grease constitutes terminating action to the repeat inspections for that side of the MLG.

*[2] Installation of Copper-Nickel-Tin bushings is one way interchangeable. Aluminum-Nickel-Bronze inner cylinder bushings can no longer be installed for that side of the MLG.

Group 1, Configuration 2; Group 2:

Table 8 LEFT AND RIGHT MLG TRUCK BEAM AND INNER CYLINDER PIVOT JOINT - PIVOT PIN INSPECTION Repeat Interval (Not to Exceed) Compliance Time (Whichever Occurs Later) ActionCondition -Within 72 months after the date of issuance of the original standard certificate of airworthiness or the original export certificate of airworthiness Within 24 months after the Issue 001 date of the Requirements Bulletin B787- 81205-SB320045-00 RB Do a detailed and Fluorescent Penetrant Inspection (FPI) of both the left and right MLG Pivot Pin OD surface for friction and heat damage.

All Airplanes 72 Months-Repeat the detailed and Fluorescent Penetrant Inspection(FPI) of the Pivot Pin outer diameter (OD) surface for heat and friction damage CONDITION 1: NO

HEAT DAMAGE

AND NO FRICTION

DAMAGE FOUND

ON THE PIVOT PIN

OD SURFACE *[1] -Before further flightDo a detailed and FPI inspection on the inner cylinder lug bore for heat and friction damage.

CONDITION 2: ANY

HEAT DAMAGE OR

ANY FRICTION

DAMAGE IS FOUND

ON THE PIVOT PIN

OD SURFACE -Before further flightACTION 1: Install a new Pivot Pin CONDITION 2.1: NO

HEAT DAMAGE

AND NO FRICTION

DAMAGE FOUND

ON THE INNER

CYLINDER LUG BORE 72 Months *[1] -ACTION 2: Repeat the detailed and FPI inspections for both the left and right MLG pivot pin OD surface for friction and heat damage B787-81205-SB320045-00 RB Issue 001, 09 Nov 2020 12:00:00 AM Page 11 of 38 EXPORT CONTROLLED ECCN: 9E991 See title page for details.

B787-81205-SB320045-00 RB Issue 001, 09 Nov 2020 12:00:00 AM

REQUIREMENTS BULLETIN

Group 1, Configuration 2; Group 2:

Table 8 LEFT AND RIGHT MLG TRUCK BEAM AND INNER CYLINDER PIVOT JOINT - PIVOT PIN INSPECTION Repeat Interval (Not to Exceed) Compliance Time (Whichever Occurs Later) ActionCondition -Before further flightContact Boeing for repair instructions and do the repairs CONDITION 2.2:

ANY HEAT DAM-

AGE OR ANY FRIC-

TION DAMAGE IS

FOUND ON THE IN-

NER CYLINDER

LUG BORE -Before further flightACTION 1: Install a new Pivot Pin 72 MonthsACTION 2: Repeat the detailed and FPI inspections for both the left and right MLG pivot pin OD surface for friction and heat damage *[1] *[1] Installation of defect-free Pivot Pin and Copper-Nickel-Tin inner cylinder bushings and concurrent or prior incorporation of the increased lubrication interval (not to exceed the time specified in Compliance Section, Table 5) with MIL-PRF-32014 grease is terminating action to the repeat inspections for that side of the MLG.

Group 1, Configuration 2; Group 2:

Table 9 LEFT AND RIGHT MLG TRUCK BEAM AND INNER CYLINDER PIVOT JOINT - INNER CYLINDER

BUSHING INSPECTION Repeat Interval (Not to Exceed) Compliance Time (Whichever Occurs Later) ActionCondition -Within 72 months after the date of issuance of the original standard certificate of airworthiness or the original export certificate of airworthiness Within 24 months after the Issue 001 date of the Requirements Bulletin B787- 81205-SB320045-00 RB Do a detailed inspection of both the left and right MLG inner cylinder bushing inner diameter (ID) surface for excessive wear, cracks and smearing of bushing material All Airplanes B787-81205-SB320045-00 RB Issue 001, 09 Nov 2020 12:00:00 AM Page 12 of 38 EXPORT CONTROLLED ECCN: 9E991 See title page for details.

B787-81205-SB320045-00 RB Issue 001, 09 Nov 2020 12:00:00 AM

REQUIREMENTS BULLETIN