AC 29-2C, Chg 7 2/4/2016 Figure No. Title Page No.
AC 29.351A-1 Sample Yaw/Forward Speed Diagram. C-14 AC 29.351B-1 Yaw/Forward Speed Diagram. C-17 AC 29.351B-2 Safety Factors for Probability of Failure. C-18 AC 29.427-1 (View Looking Forward). C-31 AC 29.427-2 (View Looking Forward). C-32 at Floor Level.
Anthropomorphic Dummy.
Bottom Cushion.
in this guidance.
AC 29.562-1 Seat Restraint System Dynamic Tests. C-58 AC 29.562-2 Schematic Floor Deformation Fixture; Seat Legs Attached C-65 AC 29.562-3 Schematic Test Fixture; Side Wall Mounted Seat. C-69 AC 29.562-4 Installation of Pelvic Lumbar Spine Load Cell in Part 572B C-73 AC 29.562-5 Measurement to be Taken Over Full Width of Seat C-85 AC 29.562-6 Post Test Condition. C-85 AC 29.562-7 Impulse Shape. C-91 AC 29.562-8 Change in Velocity. C-91 AC 29.571-1 Comparison Percent of Time in Level Flight. C-96 AC 29.571B-1 Seven Fatigue Evaluation Methods discussed C-103 AC 29.571B-2 No Growth. C-118 AC 29.571B-3 Slow Growth of Undetectable Crack. C-118 AC 29.571B-4 Slow Growth of Detectable Crack. C-119 AC 29.571B-5 Decreasing Residual Life in Secondary Load Path C-122 for Multiple Element Crack Growth with Inspections.
AC 29.571B-6 Multiple Load Path Structure Analytical Evaluation To C-123 Support Inspection for a Failed Load Path.
AC 29.571B-7 Multiple Load Path Structure Evaluation by Test to C-125 Support Inspection for a Failed Load Path.
AC 29.571B-8 Multiple Load Path Structure Analytical Evaluation to C-126 Support Inspection for Less than a Failed Load Path.
Page xx
AC 29-2C, Chg 7 2/4/2016 Figure No. Title Page No.
AC 29.573-1 Schematic Diagram of Building Block Tests. C-144 AC 29.573-2 Characterization of Impact Damage. C-150 AC 29.573-3 Residual Strength vs. Time. C-154 AC 29.573-4 Illustration of Residual Strength and Damage Size. C-155 Relationships for Fail-Safe Substantiation.
AC 29.621-1 Example of Casting Load Sheet Retract Actuator D-24 Support-Landing Gear.
Certifiable Under § 29.865.
Combination vs. Applicable Cargo Type Data And Definition Summary.
AC 29.903C -4 Blade Fragment Definition.
AC 29.621-2 Castings to be Static Tested for Model XYZ. D-26 AC 29.773-1 Cockpit Visibility. D-73 AC 29.801-1 Sea State Code - World Meteorological Organization. D-96 AC 29.863-1 Flammable Fluids Fire Protection Flow Chart. D-128 AC 29.865-1 Summary of Part 133 Rotorcraft Load Combinations D-136 AC 29.865B-1 U.S. Operational (Part 133) Rotorcraft-Load D-146 AC 29.877-1 Continuous Icing-Temperature vs. Altitude Limits. D-181 AC 29.877-2 Intermittent Icing-Temperature vs. Altitude Limits. D-182 AC 29.877-3 Mean Effective Drop Diameter-Microns. D-183 AC 29.877-4 Intermittent Icing-Liquid Water Content vs. Drop Diameter. D-184 AC 29.877-5 Supercooled Clouds. D-185 AC 29.903C-1 Estimated Path of Fragments. E-23 AC 29.903C -2 Single One-Third Disc Fragment. E-24 AC 29.903C -3 Intermediate and Small Pieces of Debris. E-25 E-26 AC 29.903C -5 Distribution of Translational and Rotational Kinetic. E-27 Energy of Rotor-Component Fragments as a Function of Fragment Size.
AC 29.903C -6 Cross Section through Aircraft at Plane of Rotation of E-28 the Engine Disk Fragment.
AC 29.923A-1 Rotor Drive System Endurance. E-48 Page xxi
AC 29-2C, Chg 7 2/4/2016 Figure No. Title Page No.
AC 29.923A-2 Takeoff Run Portion of Rotor Drive System EnduranceE-49
Test If 2 ½ Minute OEI Rating is Requested.
AC 29.923A-3 Takeoff Run Portion of Rotor Drive System EnduranceE-50
Test If 30 Second/2 Minute OEI Rating is Requested.
AC 29.931-1 Cantilevered Shaft, First Critical SpeedE-62
AC 29.931-2 Shaft Between Support Bearings, First Critical SpeedE-62
AC 29.952-1 Static Tension and Shear Loading ModesE-87
AC 29.952-2 Hose Assembly TestsE-88
AC 29.952-3 Minimum Average and Individual Loads for Hose andE-89
Hose-End Fitting Combinations.
AC 29.952-4 Typical Method of Breakaway Fuel Fitting Load Calculations. E-90
AC 29.952-5 Typical Methods of Frangible or Deformable AttachmentE-91
Load Calculations (Frangible Bolts).
AC 29.952-6 Typical Methods of Frangible or Deformable AttachmentE-92
Load Calculations (Frangible Baffle).
AC 29.955A-1 Fuel Flow. E-102
AC 29.1041-1 Additional Cooling Test PointE-139
AC 29.1045-1 All-Engine-Critical Altitude Additional Cooling Test PointE-146
AC 29.1191-1 Table of Materials and Gages Acceptable for FireproofE-190
Protective Devices with Flat Surface Geometries.
AC 29.1309-1 Relationship Between Probability and Severity of Failure.......F-1 7 / F-40.5 Condition Effects.
AC 29.1309-2 Failure Condition Categories and Probability Definitions. .......F-18 / F-40.6
AC 29.1309-3 Failure Condition ConversionF-19
AC 29.1309-4 Safety Assessment Process Overview....................................F-24 / F-40.10 AC 29.1309-5 Depth of Analysis Flowchart....................................................F-2 5 / F-40.11
AC 29.1321-1 Primary Fields of ViewF-43
AC 29.1321-1 Secondary Fields of ViewF-44
AC 29.1329-1 Height Loss MethodF-54
AC 29.1329-2 Deviation ProfileF-58
AC 29.1329-3 Deviation ProfileF-60
AC 29.1419-1 Continuous Icing-Temperature vs. Altitude LimitsF-110
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AC 29-2C, Chg 7 2/4/2016 Figure No. Title Page No.
AC 29.1419-2 Intermittent Icing-Temperature vs. Altitude LimitsF-111
Dispensing Equipment Design.
Fail-Safe Substantiation.
AC 29 MG 11-1 Crack Growth for Single Element Structure ............................MG 11-14 AC 29 MG 11-2 Crack Growth for Remaining Elements of Multiple..................MG 11-16 Element Structure.
AC 29 MG 11-3 No Crack Growth Scenario. ....................................................MG 11-18 AC 29 MG 11-4 Slow Crack Growth Scenario. .................................................MG 11-18 AC 29 MG 11-5 Detectable Crack Growth Scenario.........................................MG 11-19 Reduction of Software Level.
with a Ground Base that uses COTS Software for Operational Software
AC 29.1419-3 Continuous Icing-Liquid Water Content vs Drop DiameterF-112
AC 29.1419-4 Intermittent Icing-Liquid Water Content vs Drop DiameterF-113
AC 29.MG 3-1 Category II Approach Evaluation.............................................MG 3-5 AC 29.MG 3-2 Category II Approach Evaluation. (cont.) ................................MG 3-6 AC 29.MG 5-1 Acceptable Ultimate Load Factor for Agricultural ....................MG 5-3 AC 29.MG 5-2 Sketch of Tank Pressure Test.................................................MG 5-7 AC 29.MG 6-1 Typical Liquid Oxygen System................................................MG 6-22 AC 29.MG 6-2 Typical Liquid Oxygen System - Using Combination Valve.....MG 6-23 AC 29 MG 8-1 Schematic Diagram of Building Block Tests............................MG 8-16 AC 29 MG 8-2 Characterization of Impact Damage........................................MG 8-20 AC 29 MG 8-3 Residual Strength vs. Time. ....................................................MG 8-23 AC 29 MG 8-4 Residual Strength and Damage Size Relationships for...........MG 8-24 AC 29 MG 9-1 Installed Engine Fuel Flow Capacity Check ............................MG 9-8 AC 29 MG 14-1 Refrigeration Cycle..................................................................MG 14-7 AC 29 MG 15-1 Flow Chart for Use of Mitigating Actions Applied for ...............MG 15-8 AC 29 MG 15-2 Flow Chart for Application of HUMS Specific Software...........MG 15-11 AC 29 MG 17-1 Verification Methodology.........................................................MG 17-4 AC 29 MG 19-1 Primary Field of View ..............................................................MG 19-15 AC 29 MG 19-2 Secondary Field of View .........................................................MG 29-16 AC 29 MG 20-1 Primary and Secondary Horizontal Fields of View ..................MG 20-18 Page xxiii
AC 29-2C, Chg 7 2/4/2016 AC 29 MG 20-2 Primary and Secondary Vertical Field of View ........................MG 20-19 AC 29 MG 20-3 Sample HF Compliance Matrix................................................MG 20-27 AC 29 MG 21-1 Generic Examples by ATA ......................................................MG 21-5 AC 29.APX B-1 Rotorcraft Dynamic Stability Requirements for IFR............... Apdx B-27 Page xxiv
Acronyms AC advisory circular ACO aircraft certification office ADF automatic direction finding ADI attitude direction indicator AEH airborne electronic hardware AEO all engines operating AdFC advanced flight control AFCS automatic flight control systems AFGCS automatic flight guidance and control systems AGL above ground level AHRS attitude heading reference system Amdt. Amendment APU auxiliary power unit ATC air traffic control BIM blade inspection method CAM cockpit area microphone CAR Civil Air Regulations CAS calibrated air speed CBIM cockpit blade inspection method CDP critical decision point CFR Code of Federal Regulations CG center of gravity COTS commercial off-the-shelf CPS cycles per second CRFS crash resistant fuel system CRI certification review item CRT cathode ray tube CVR cockpit voice recorder DER designated engineering representative DME distance measuring equipment EASA European Aviation Safety Agency ECAS engine caution advisory systems ECU environmental control unit EDS electronic data system EFIS electronic flight instrument System[Replaced by EDS.] EFP engine failure point EHE exhaust heat exchanger ELOS equivalent level of safety ELT emergency locator transmitter EMC electromagnetic compatibility EMI electromagnetic interference EMS emergency medical service EOL end of life EUROCAE European Organization for EVS FAA FADEC FAR FEM FHA FMEA FPM FPS FTA GPS GW HEC HF HIRF HRD HUMS HV IAS ICA ICAO ICS IFR Civil Aviation Equipment enhanced vision system Federal Aviation Administration full authority digital engine control Federal Aviation Regulations [OBSOLETE term.] finite element modeling functional hazard assessment failure mode and effects analysis feet per minute feet per second fault tree analysis global positioning system gross weight human external cargo high frequency high intensity radiated fields high rate of discharge health and usage monitoring systems height-velocity indicated airspeed instructions for continued airworthiness International Civil Aviation Organization inter-communication system instrument flight rules Page xxv
AC 29-2C, Chg 7 2/4/2016 PCDS personnel carrying device IGE in ground effect Systems IIDS integrated instrument display system ILS instrument landing system IMC instrument meteorological conditions PCF PIO PSA PSIG post crash fire pilot induced oscillation preliminary safety assessment pounds per square inch INS inertial navigation system gauge ISA international standard QPL qualified parts list atmosphere RFM rotorcraft flight manual ISIS integral spar inspection system ITT inter-turbine temperature RFMS rotorcraft flight manual supplement KCAS knots calibrated airspeed RGL Regulatory and Guidance KIAS knots indicated air speed Library KTAS knots true airspeed LDP landing decision point RPM RTCA revolutions per minute Radio Technical Commission LPV localizer performance with Of Aeronautics vertical guidance LRU line replaceable unit LWC liquid water content MC maximum continuous MCP maximum continuous power MEL minimum equipment list MG miscellaneous guidance MGB main gearbox MGT measured gas temperature MGW maximum gross weight MMEL master minimum equipment list MSL mean sea level MVD median volume diameter NASA National Aeronautics and Space Administration NDI non-destructive inspection NM nautical mile NPRM notice of proposed rulemaking NTSB National Transportation Safety Board NVG night vision goggles NVIS night vision imaging systems OAT outside air temperature OEI one engine inoperative OGE out of ground effect RVR SAE SAR SAS SCAS SHP S/N SRM SSA STC STOL TBO TC TCDS TDP TIA TIR TOP TOT TSO TVP VBIM VFR VMC runway visual range Society of Automotive Engineers search and rescue stability augmentation system stability and control augmentation systems shaft horsepower stress vs. number of cycles structural repair manual system safety assessment supplemental type certificate short takeoff and landing time between overhaul type certificate type certificate data sheet takeoff decision point type inspection authorization type inspection report takeoff power turbine outlet temperature technical standard order true vapor pressure visual blade inspection method visual flight rules visual meteorological PBA pitch bias actuator conditions Page xxvi
CHAPTER 1. PART 21 FAR 21 - GENERAL
CERTIFICATION PROCEDURES FOR PRODUCTS AND PARTS (Amendment 21-50) AC 21.16. § 21.16 SPECIAL CONDITIONS.
a. The Process. Chapter 2, Section 1, Paragraph 8 of the Type Certificate Handbook, Order 8110.4A, provides detailed guidance on the special conditions process. However, much of that material has been outdated with the implementation of the Aircraft Certification Directorate Program. Rotorcraft special conditions are processed through the Rotorcraft Standards Staff, ASW-110. That office will assure coordination with the affected agency and industry elements including the Assistant Chief Counsel. All comments will be considered and the disposition will be documented by the Rotorcraft Standards Staff. ASW -100 will issue the special conditions.
b. Basis for Development.
(1) Special conditions are justified on the basis of the existing Part 29 being inadequate or inappropriate due to novel or unusual design features of the rotorcraft to be certificated.
(2) The phrase “novel or unusual” as used in § 21.16 is a very relative term. As used hereafter in applying § 21.16 to justify the issuance of special conditions, “novel or unusual” will be taken with respect to the state of technology envisaged by the applicable airworthiness standards of this subchapter. It must be recognized that in some areas which will vary from time to time, the state of the regulations may somewhat lag the state of the art in new design because of the rapidity in which the state of the art is advancing in civil aeronautical design and because of the time required to develop the experience base needed by the FAA/AUTHORITY to proceed with general rulemaking.
Applicants for type certification of a new design have the opportunity to mitigate the impact of not knowing the precise airworthiness standards to be applied for “novel or unusual design features” by consulting with the FAA/AUTHORITY early in their certification planning when such features are suspected or known by the applicant to exist. It should also be recognized that, because of the intentional objective nature of the airworthiness standards of this subchapter, many new design features which might be thought of as “novel or unusual” may already be adequately covered by existing regulations, thus obviating the need to issue special conditions.
(3) Before proposing special conditions, the certification staff should very thoroughly analyze the existing regulations and assure they are inadequate or inappropriate in light of a new and novel design feature.
Page FAR 21 - 1
AC 21.31 § 21.31 TYPE DESIGN. The regulatory basis for requiring data to define the design is contained in § 21.31. This section is self -explanatory and broad enough in scope to give the certification staff access to sufficient data to determine compliance with Part 29.
AC 21.33 § 21.33 INSPECTION AND TESTS.
a. Applicant Responsibility. Section 21.33 requires the applicant to:
(1) Assure the test rotorcraft conforms to the type design. This must be accomplished prior to presentation to the FAA/AUTHORITY for testing.
(2) Conduct all inspections and tests necessary to determine compliance with the airworthiness and noise requirements.
b. FAA/AUTHORITY Responsibility.
(1) The design evaluation engineers should assure that the type design is adequate in their technical area and that the inspections and tests to be conducted are appropriate and sufficient to show compliance with Part 29.
(2) As changes to the rotorcraft are made during the test program, the flight test crew should assure that the appropriate design evaluation engineer concurs with the change and the conformity inspection of the change has been conducted.
AC 21.35 § 21.35 (Amendment 21-59) FLIGHT TESTS.
a. Explanation.
(1) This section outlines the requirements of the applicant for aircraft type certification and should be used in conjunction with FAA Order 8110.4A, Section 5.
Section 21.35 requires, in part, that the applicant conduct sufficient flight tests to show compliance with the flight requirements throughout the proposed flight envelope. The results of the applicant’s flight test should be submitted to the FAA/AUTHORITY in report form for evaluation to determine what verification flight tests the FAA/AUTHORITY may elect to conduct. The report should conclude that in the applicant’s opinion the test aircraft complies with the applicable certification requirements. The FAA/AUTHORITY verification flight test should include, but not be limited to, the critical or marginal results contained in the applicant’s flight test report.
The FAA/AUTHORITY’s role in the certification effort is not envisioned to be one of conducting day-to-day routine flight tests with the applicant, but only to verify his results through limited sampling. In certain tests, such as high altitude testing at a remote mountain site, there is an advantage in conducting flight tests concurrently with the applicant. Additionally, the FAA/AUTHORITY can provide technical flight test Page FAR 21 - 2
assistance to the applicant in certain cases. This can be done after a cursory review and a letter of authorization is issued to the flight test crew.
(2) Preflight Test Planning. After the applicant’s flight test report is reviewed, it should be determined what FAA/AUTHORITY engineering flight tests are necessary.
These tests are normally specified in the Type Inspection Authorization (TIA). At the same time the FAA/AUTHORITY must know and agree to the applicant’s proposed means of data acquisition, reduction, and expansion of the flight test data. The adequacy of the test instrumentation should be evaluated prior to official type certification tests (reference paragraph AC 21.39).
(3) Order of Testing. The Federal Aviation Regulations are so worded that the results of some flight tests have a definite bearing on the conduct of other tests. For this reason, and to minimize retesting, careful attention should be given to the order of testing. The exact order of testing will be determined only by considering the particular rotorcraft and test program involved. Tests which are particularly important in the early stages of the program are:
(i) Airspeed calibration: All tests involving airspeed depend upon the calibration.
(ii) Engine power available determination.
(iii) Engine cooling.
(4) Test Groupings.
(i) Weight and c.g.: In addition to the regulatory relationship of one test to another, efficient testing requires that consideration be given to the accomplishment of as many tests on a single flight as can be accommodated successfully.
(ii) Special Instrumentation. Similarly, consideration should be given to grouping of tests that involve special instrumentation. Examples of these are takeoff and landing tests which usually require group equipment to record horizontal distance, height, and time. Ground calibration of the airspeed indicating system can be accomplished at the same time. It is the applicant’s responsibility to provide the necessary instrumentation.
(5) Functional and Reliability Testing
(i) Section 21.35(b)(2) requires that the applicant determine that “there is reasonable assurance that the aircraft, its components, and its equipment are reliable and function properly.” Section 21.35(f)(1) requires a Function and Reliability (F&R) program of 300 hours for turbine engine powered aircraft incorporating engines of a type not previously used in a type certificated aircraft. Section 21.35(f)(2) requires a 150-hour F&R program for all other aircraft. The following reflects general pract ices that Page FAR 21 - 3
have been used during rotorcraft certification programs. FAA/AUTHORITY have supported proposals which gave F&R test time credit for certification testing in lieu of dedicated F&R testing. In establishing such credit, the following should be considered:
(A) The point in time in which the rotorcraft reaches substantial conformity with the approved type design.
(B) The extent and complexity of the new design.
(C) For a previously certified rotorcraft, the F&R program requirement should be commensurate with the modification or change in type design and may be zero.
(ii) Historically, for major rotorcraft type certification programs, flight time credit has been limited so as to require an irreducible minimum of 50 hours of dedicated F&R flight time. For rotorcraft programs that involved new engine installations (mature engine design) or drive train/rotor system changes on previously certified aircraft (TC amendments or STC’s), flight time credit has been liberal and often resulted in very little or no dedicated F&R testing.
b. Procedures.
(1) Type Certification Flight Tests.
(i) Prior to initiating official FAA/AUTHORITY flight tests, a conformity inspection of the test aircraft must be accomplished. This is needed to assure that the test aircraft is in the proper configuration or “conforms” to the engineering drawings and documents that have been submitted to FAA/AUTHORITY, evaluated, and approved. It is absolutely essential to know the configuration being tested in any engineering flight evaluation. Conformity inspection prior to TIA flight tests assures that testing will not be wasted because of configuration uncertainties.
(ii) FAA Order 8110.4A, paragraph 67, contains a requirement that the applicant must keep the FAA/AUTHORITY advised of any configuration changes to the aircraft. The manufacturing inspector should keep the FAA/AUTHORITY flight test pilot apprised of any change which may affect safety of the test aircraft or may influence test results.
(iii) Results of the conformity inspection and the engineering flight test program must be documented. This is normally done in the Type Inspection Report (TIR). Results may be documented in any acceptable engineering format. The report should be in sufficient detail to clearly show how compliance with each appropriate section of the rules was determined.
(iv) The flight test pilot must assure that the FAA/AUTHORITY manufacturing inspector and certification engineer are aware of all configuration Page FAR 21 - 4
changes found necessary as a result of FAA/AUTHORITY tests. The manufacturing inspector is responsible for assuring that all changes are incorporated into production drawings after the design data reflecting the change have been approved by the certification engineer.
(v) Additional flight test responsibilities, procedures, and requirements during the certification flight test process are contained in FAA Order 8110.4A, Section 5, Flight.
(2) Function and Reliability Tests.
(i) A comprehensive and systematic check of all aircraft components must be made to assure that they perform their intended function and are reliable.
(ii) F&R testing should be accomplished on an aircraft which conforms to the type design. Non- conformities must be documented and accepted. F&R testing should follow the type certification testing described in paragraph AC 21.35b(1) above to assure that significant changes resulting from type certification tests are incorporated on the aircraft prior to F&R tests.
(iii) All components of the rotorcraft should be periodically operated in sequences and combinations likely to occur in service. Ground inspections should be made at appropriate intervals to identify potential failure conditions; however, no special maintenance beyond that described in the aircraft maintenance manual should be allowed.
(iv) A complete record of defects and failures should be maintained along with required servicing of aircraft fluid levels. Results of this record should be consistent with inspection and servicing information provided in the aircraft maintenance manual.
(v) A certain portion of the F&R test program may focus on systems, operating conditions, or environments found particularly marginal during type certification tests.
(vi) A substantial portion of the flying should be on a single aircraft. The flying should be carried out to an intensive schedule on an aircraft that is very close to the final certification standard, operated and maintained as though it were in service. A range of representative ambient operating conditions and sites should be considered. It is acceptable for non-F&R flight testing conducted at various sites and in varying ambient conditions to be used to satisfy the F&R requirements for those conditions.
Page FAR 21 - 5