AD 2002-12-08

Airworthiness directive · Gas Producer Turbine (GPT) Components · Honeywell International ALF502L, ALF502L-2, ALF502L-2A and 9 more

Effective
July 17, 2002
Published
June 12, 2002 · 67 FR 40141–40143
Issued
June 5, 2002
Models
ALF502L, ALF502L-2, ALF502L-2A, ALF502L-2C, ALF502L-3, ALF502R-3 and 6 more
Data sheet
TCDSE6NE
Registered aircraft
56 matched by model
Product
Engine
Amendment
39-12780
Docket
99-NE-51-AD
Issued as
Final rule

Unofficial copy from the Federal Register XML, document 02-14697. Only the govinfo PDF is the legal edition. DRS record last changed May 30, 2024.

On this page

Summary

This amendment adopts a new airworthiness directive (AD), that is applicable to Honeywell International, Inc. (formerly AlliedSignal Inc., and Textron Lycoming) ALF502 and LF507 series turbofan engines. This amendment requires removal from service of certain gas producer turbine (GPT) components prior to reaching new, lower cyclic life limits using drawdown plans and replacing with serviceable parts. This amendment is prompted by continuous analysis of field-returned hardware indicating smaller service life margins than originally expected. The actions specified by this AD are intended to prevent GPT component failure, which could result in an uncontained engine failure and damage to the airplane.

The airworthiness directive

2002-12-08 Honeywell International, Inc.: Amendment 39-12780. Docket No. 99-NE-51-AD.

Applicability

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This airworthiness directive (AD) is applicable to Honeywell International, Inc. (formerly AlliedSignal Inc., and Textron Lycoming) ALF502 and LF507 series turbofan engines with certain first turbine rotor sealing plates, first turbine rotor discs, and turbine spacers installed. These engines are installed on, but not limited to, Bombardier (Canadair) CL600-1A11, and British Aerospace BAe 146 series and AVRO 146-RJ series airplanes.

Note 1:

This AD applies to each engine identified in the preceding applicability provision, regardless of whether it has been modified, altered, or repaired in the area subject to the requirements of this AD. For engines that have been modified, altered, or repaired so that the performance of the requirements of this AD is affected, the owner/operator must request approval for an alternative method of compliance in accordance with paragraph (f) of this AD. The request should include an assessment of the effect of the modification, alteration, or repair on the unsafe condition addressed by this AD; and, if the unsafe condition has not been eliminated, the request should include specific proposed actions to address it.

Compliance

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Compliance with this AD is required as indicated, unless already done.

To prevent gas producer turbine (GPT) component failure, which could result in an uncontained engine failure and damage to the airplane, do the following:

(a) Drawdown Schedule for First Turbine Rotor Sealing Plate

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(a) Remove from service first turbine rotor sealing plates according to the drawdown plan described in the following Table 1 of this AD, and replace with serviceable parts:

Table 1.—First Turbine Rotor Sealing Plate
Engine modelCycles-in-service since new (CSN) on the effective date of this ADReplace
(1)ALF502R, LF507-1F, and LF507-1H series(i) Fewer than 15,000 CSNBefore accumulating 20,000 CSN.
(ii) 15,000 or more CSNWithin 5,000 cycles-in-service (CIS) after the effective date of this AD or at the next access after the effective date of this AD, whichever is earlier, but do not exceed 25,000 CSN.
(2) All ALF502L series(i) Fewer than 17,500 CSNBefore accumulating 18,000 CSN.
(ii) 17,500 or more CSNWithin 500 CIS after the effective date of this AD or at the next access after the effective date of this AD, whichever is earlier, but do not exceed 23,000 CSN.

(b) Drawdown Schedule for First Turbine Rotor Disc

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(b) Remove from service first turbine rotor discs according to the drawdown plan described in the following Table 2 of this AD, and replace with serviceable parts:

Table 2.—First Turbine Rotor Disc
Engine modelCycles-in-service since new (CSN) on the effective date of this ADReplace
(1) ALF502R, LF507-1F, and LF507-1H series(i) Fewer than 15,000 CSNBefore accumulating 20,000 CSN.
(ii) 15,000 or more CSNWithin 5,000 CIS after the effective date of this AD or at the next access after the effective date of this AD, whichever is earlier, but do not exceed 25,000 CSN.
(2) All ALF502L series(i) Fewer than 13,500 CSNBefore accumulating 14,000 CSN.
(ii) 13,500 or more CSNWithin 500 CIS after the effective date of this AD or at the next access after the effective date of this AD, whichever is earlier, but do not exceed 21,000 CSN.

(c) Drawdown Schedule for Turbine Spacer

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(c) Remove from service turbine spacers according to the drawdown plan described in the following Table 3 of this AD, and replace with serviceable parts:

Table 3.—Turbine Spacer
Engine modelFirst turbine rotor assembly P/NCycles-in-service since new (CSN) on the effective date of this ADReplace
(1) ALF502R series (except ALF502R-3, see information in Note 2), LF507-1F, and LF507-1H seriesP/N 2-121-090-63, -64, -65, -R66, or -R67(i) Fewer than 10,000 CSNBefore accumulating 15,000 CSN.
(ii) 10,000 or more CSNWithin 5,000 CIS after the effective date of this AD or at the next access after the effective date of this AD, whichever is earlier, but do not exceed 20,000 CSN.
(2) ALF502R seriesP/N 2-121-090-41 or -42 or if rotor assembly P/N cannot be determinedBefore accumulating 12,000 CSN.
(3) All ALF502L seriesP/N 2-121-090-63, -64, -65, -R66, -R67, -91, -R92(i) Fewer than 13,500 CSNBefore accumulating 14,000 CSN.
(ii) 13,500 or more CSNWithin 500 CIS after the effective date of this AD or at the next access after the effective date of this AD, whichever is earlier, but do not exceed 19,500 CSN.
(4) All ALF502L seriesP/N 2-121-090-41, -42 or if rotor assembly P/N cannot be determined.Before accumulating 10,800 CSN.

Note 2:

For ALF502R-3 engines, turbine spacers P/N's 2-121-071-37/-42 are not affected by this drawdown plan. Their life limit remains at 11,600 CSN.

(d) Reduced Life Limits

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(d) Except for the drawdown provisions of paragraphs (a), (b), and (c) of this AD and the approvals granted under the provisions of paragraph (f) of this AD, no first turbine rotor sealing plates, first turbine rotor discs, or turbine spacers may remain in service beyond the cyclic life limits provided in paragraphs (a), (b), or (c) of this AD.

(e) Definitions

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(e) For the purposes of this AD, access is defined as when the engine has been disassembled to where the affected part may be removed.

(f) Alternative Methods of Compliance

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(f) An alternative method of compliance or adjustment of the compliance time that provides an acceptable level of safety may be used if approved by the Manager, Los Angeles Aircraft Certification Office (LAACO). Operators must submit their request through an appropriate FAA Principal Maintenance Inspector, who may add comments and then send it to the Manager, LAACO.

Note 3:

Information concerning the existence of approved alternative methods of compliance with this airworthiness directive, if any, may be obtained from the LAACO.

(g) Special Flight Permits

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(g) Special flight permits may be issued in accordance with §§ 21.197 and 21.199 of the Federal Aviation Regulations (14 CFR 21.197 and 21.199) to operate the airplane to a location where the requirements of this AD can be done.

(h) Effective Date

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(h) This amendment becomes effective on July 17, 2002.

Rule preamble

The FAA’s background, reasoning and cost estimate, published with the AD.

DatesPage 1

Effective July 17, 2002.

AddressesPage 1

Information regarding this action may be examined, by appointment, at the Federal Aviation Administration (FAA), New England Region, Office of the Regional Counsel, 12 New England Executive Park, Burlington, MA.

For further information contactPage 1

Robert Baitoo, Aerospace Engineer, Los Angeles Aircraft Certification Office, FAA, Transport Airplane Directorate, 3960 Paramount Blvd., Lakewood, CA 90712; telephone (562) 627-5245; fax (562) 627-5210.

Supplementary informationPage 1

A proposal to amend part 39 of the Federal Aviation Regulations (14 CFR part 39) to include an AD that is applicable to Honeywell International, Inc. (formerly AlliedSignal Inc., and Textron Lycoming) ALF502 and LF507 series turbofan engines was published in the Federal Register on August 23, 2001 (66 FR 44316). That action proposed to require removal from service of certain GPT components prior to reaching new, lower cyclic life limits using drawdown plans, and replacing with serviceable parts.

CommentsPage 1

Interested persons have been afforded an opportunity to participate in the making of this amendment. No comments were received on the proposal or the FAA's determination of the cost to the public. However, since the proposal was published, the FAA has identified the need for a few corrections and clarifications.

Eliminate Redundant Part Numbers (P/N's)Page 1

Because the title of Table 3 lists those turbine spacer P/N's affected, the spacer P/N's in item 2 of the table are redundant and have been deleted.

Engine model inadvertantly listedPage 1

Item 3 of Table 3, which is engine model ALF502R-3, has been identified as not having on its build list, spacer P/N 2-121-071-36. Therefore, this information has been deleted, and Table 3 has been renumbered accordingly.

Certain spacer installations not affectedPage 1

A note after Table 3 has been added, to clarify that this AD does not affect the life limit of spacers P/N's 2-121-071-37-42, installed in ALF502R-3 engines. The life limit remains at 11,600 cycles-since-new.

After careful review of the available data, including the changes noted above, the FAA has determined that air safety and the public interest require the adoption of the rule with the changes described previously. The FAA has determined that these changes will neither increase the economic burden on any operator nor increase the scope of the AD.

Economic analysisPage 1

There are approximately 1,600 engines of the affected design in the worldwide fleet. The FAA estimates that 300 engines installed on airplanes of U.S. registry would be affected by this AD, and that the prorated cost of the life reduction per engine would be approximately $7,980. Based on these figures, the total cost of the AD to U.S. operators is estimated to be $2,394,000.

Regulatory analysisPage 1

This final rule does not have federalism implications, as defined in Executive Order 13132, because it would not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government. Accordingly, the FAA has not consulted with state authorities prior to publication of this final rule.

For the reasons discussed above, I certify that this action (1) is not a “significant regulatory action” under Executive Order 12866; (2) is not a “significant rule” under the DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and (3) will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act. A final evaluation has been prepared for this action, and it is contained in the Rules Docket. A copy of it may be obtained by contacting the Rules Docket at the location provided under the caption ADDRESSES.

Adoption of the amendmentPage 1

Accordingly, pursuant to the authority delegated to me by the Administrator, the Federal Aviation Administration amends part 39 of the Federal Aviation Regulations (14 CFR part 39) as follows:

1. The authority citation for part 39 continues to read as follows:

2. Section 39.13 is amended by adding a new airworthiness directive to read as follows:

Affected TCDS · 1

The type certificate data sheets for the models this AD names, matched by model and maker.

Registered aircraft · 56

Registered aircraft whose airframe or engine model this AD names. Matched by model only, so check each against the AD’s applicability.

By aircraft maker
  • Canadair33 aircraft
  • British Aerospace21 aircraft
  • BAE Systems2 aircraft
By year built
19812000
Registered aircraft by year built: 37 aircraft
19817
198211
19834
19851
19861
19871
19881
19892
19901
19912
19952
19961
19981
19991
20001

19 with no year recorded

By model

Aircraft

See all 56 aircraft