CEN20LA412

NTSB accident investigation · Zenith CH 750 · Montrose, MO · September 20, 2020

Accident · No injuriesClass 3 · LimitedFinal report
Date
September 20, 2020, 11:45 local (16:45 UTC)
Place
Montrose, MO
Injuries
1 uninjured
Damage
Substantial damage
Phase of flight
Enroute
Aircraft
N210WPZenith CH 750
Defining event
Enroute: Electrical system malf/failure
Weather
Visual (VMC) · Day
Status
Completed
Report
Approved by Office Director
Investigation class
Class 3
NTSB office
Central Region
Parties
FAA
FAA report
20200920017159A
Case key
102017

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

A total loss of engine power due to an electrical overload in the engine control unit wiring system; the electrical overload occurred as a result of improper installation by the airplane builder.

Findings · 3

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Maintenance: installationPersonnel issues › Task performance · Owner/builderProsch William R CH 750: 1 caseAll aircraft: 371 casesProbable cause
Terrain: rough terrainEnvironmental issues › Physical environment · Contributed to outcomeProsch William R CH 750: 1 caseAll aircraft: 442 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The pilot of the experimental, amateur-built airplane was en route to the destination airport when the engine momentarily lost power. The pilot immediately selected the alternate fuel pump and engine control unit (ECU), and the engine regained power. About 5 minutes later, the engine lost total power, and the pilot attempted to restart the engine. The engine restart was unsuccessful, and the pilot performed a forced landing to a field, during which the airplane nosed over and came to rest inverted, resulting in substantial damage to the left wing and rudder. Postaccident examination of the airplane revealed that the main fuse block was discolored and exhibited internal thermal damage. An automotive blade-type fuse that connected to both primary and secondary fuel pumps and primary and backup ECUs displayed arcing signatures and had failed. According to the engine manufacturer, the primary and secondary ECUs should have been wired directly to the main bus and should not have contained a fuse. The improper installation of the airplane’s electrical system resulted in an overloaded electrical system for the installed fuse. After bypassing the failed electrical system, an engine test run was performed. The engine started and operated normally with no mechanical issues noted.

Factual narrative

On September 20, 2020, about 1145 central daylight time, an experimental, amateur-built CH 750 airplane, N210WP, was substantially damaged when it was involved in an accident near Montrose, Missouri. The pilot was not injured. The airplane was operated as a Title 14 Code of Federal Regulations Part 91 personal flight. According to the pilot, while enroute to his destination airport, the engine momentarily lost power. He immediately selected the alternate fuel pump and engine control unit (ECU), and the engine regained power. About 5 minutes later, the engine lost total power, and the pilot attempted to restart the engine. The engine restart was unsuccessful, and the pilot initiated a forced landing to a field. During the forced landing, the airplane's landing gear contacted the high vegetation, and the nose impacted terrain. The airplane nosed over and came to rest inverted. The airplane sustained substantial damage to the left wing leading edge and the rudder. Postaccident examination of the airplane revealed that the main fuse block, located behind and under the instrument panel, was discolored and exhibited internal thermal damage. An automotive blade-type fuse, that connected to both primary and secondary fuel pumps and primary and backup ECUs, displayed arcing signatures, and had failed. According to the engine manufacturer, who responded to the accident site, the primary and secondary ECUs should have been wired directly to the main bus and should not have contained a fuse. After bypassing the failed electrical system, an engine test run was performed. The engine started and operated normally with no mechanical issues noted. The accident airplane had not been modified in accordance with an engine manufacturer service bulletin that recommended an ECU wiring upgrade. The upgrade removes the ECU select switch to operate on a single computer only.

Aircraft

Registration
N210WP
Reported as
Zenith CH 750
Category
Airplane, amateur-built
Serial number
75-8690
Built
2014
Airframe hours
74.2
Engine
Viking Aircraft Engines 110, 110 hp, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Airworthiness certificate
Special, Experimental (Special)
Last inspection
Condition · July 8, 2020
Departed
GLY · Clinton, MO
Destination
0KS8 · Parsons, MO
Equipment
Electronic primary flight display, ADS-B, Electronic flight bag or handheld device, Electronic multifunction display

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
52
Injuries
None
Certificate
Private
Airplane ratings
Single-engine land
Medical
Class 3, Without waivers/limitations
Last flight review
September 26, 2019
Seat
Left
Restraint
3-point
Flight hours
124 total · 52 in this make and model · 64 as pilot in command · 22 in the last 90 days · 14 in the last 30 days

Weather

Conditions
Visual (VMC) · Day
Wind
140° at 8 knots
Visibility
10 statute miles
Lowest ceiling
None
Temperature
64 °F, dew point 52 °F
Altimeter
30.29 inHg
Observed at
GLY, 12 nm away

Docket · 5

The files NTSB released with the investigation on June 10, 2022, on NTSB’s docket system: statements, records, photos and specialists’ reports. 23.8 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.