- Date
- September 9, 2022, 07:50 local (12:50 UTC)
- Place
- Bulverde, TX
- Injuries
- 2 uninjured
- Damage
- Substantial damage
- Phase of flight
- Initial climb
- Aircraft
- N31981Piper PA32RT
- Defining event
- Initial climb: Loss of engine power (partial)
- Weather
- Visual (VMC) · Day
- Status
- Completed
- Report
- Approved by Office Director
- Investigation class
- Class 3
- NTSB office
- Central Region
- Parties
- FAA FSDO, Lycoming
- FAA report
- 20220909015739A
- Case key
- 105901
From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.
On this page
Probable cause
The partial loss of engine power due to excessive carbon deposits that resulted in one or more stuck exhaust valves.
Findings · 1
NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.
Sequence of events
The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.
Analysis
The pilot reported the airplane did not accelerate as usual during the takeoff roll. To avoid obstacles at the end of the runway, the pilot continued the takeoff. The airplane cleared powerlines, trees, and a school, but was nearing a stall so the pilot decided to make a forced landing in a field. During the landing the airplane collided with a tree, resulting in substantial damage to the right wing and fuselage. Examination of the engine found excessive carbon deposits around the No. 4 cylinder exhaust valve. A large amount of carbon buildup was found on the rocker arm, rocker shaft, and valve spring. The rotator cap also had carbon deposits and exhibited a groove wear pattern consistent with a lack of cap rotation. The exhaust valve guide had excessive wobble and movement within the guide. The No. 5 exhaust valve also displayed signatures of carbon buildup but not to the same extent as the No. 4. No other anomalies were detected with the engine or airframe. The loss of engine power was likely due to at least one stuck exhaust valve.
Factual narrative
On September 9, 2022, about 0750 central daylight time, a Piper PA32RT-300T airplane, N31981, was substantially damaged when it was involved in an accident near Bulverde, Texas. The pilot and passenger were not injured. The airplane was operated under the provisions of Title 14 Code of Federal Regulations Part 91 as a personal flight. The pilot reported that during the takeoff from Bulverde Airpark (1TT8), Bulverde, Texas, the airplane did not accelerate as planned. The pilot reported that he was not going to be able to stop on the remaining runway, so he continued the takeoff in order to avoid contacting a fence and vehicles at the end of the runway. The airplane cleared powerlines, trees, and a school at the end of the runway, but was nearing a stall, so the pilot performed a forced landing to a field. During the landing the airplane collided with a tree, resulting in substantial damage to the right wing and fuselage. Postaccident examination of the engine found excessive carbon deposits around the No. 4 cylinder exhaust valve. A large amount of carbon build up was found on the rocker arm, rocker shaft, and valve spring. The rotator cap also had carbon deposits and exhibited a groove wear pattern consistent with a lack of cap rotation. The exhaust valve guide had excessive wobble and movement within the guide. The No. 5 exhaust valve also displayed signatures of carbon buildup but not to the same extent as the No. 4. No other anomalies were detected with the engine or airframe.
Aircraft
- Registration
- N31981
- Reported as
- Piper PA32RT (300T)
- Category
- Airplane
- Serial number
- 32R-7887018
- Built
- 1978
- Airframe hours
- 3,655
- Engine
- Lycoming TIO-540-51AD, 300 horsepower, reciprocating
- Damage
- Substantial damage
- Flight
- Personal · Part 91
- Registered owner
- Elusive Aviation Inc
- Airworthiness certificate
- Standard, Commuter
- Last inspection
- 100 hour · March 4, 2022
- Departed
- 1T8 · Bulverde, TX
- Destination
- KDAL · Dallad, TX
- Airport
- 1T8
- Equipment
- Electronic primary flight display, Electronic multifunction display, Auto-pilot, Electronic flight bag or handheld device, ADS-B, Stall warning system, Heads up display, Handheld GPS
Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.
Flight crew
As NTSB recorded them. NTSB leaves out names.
- Role
- Pilot
- Age
- 44
- Injuries
- None
- Certificate
- Private
- Airplane ratings
- Single-engine land
- Medical
- Class 3, Without waivers/limitations
- Last flight review
- May 19, 2021
- Seat
- Left
- Restraint
- 3-point
- Flight hours
- 657 total · 488 in this make and model · 541 as pilot in command · 14 in the last 90 days · 2 in the last 30 days · 1 in the last 24 hours
Weather
- Conditions
- Visual (VMC) · Day
- Wind
- 190° at 5 knots
- Visibility
- 10 statute miles
- Lowest ceiling
- None
- Temperature
- 75 °F, dew point 70 °F
- Altimeter
- 29.79 inHg
- Observed at
- KSAT, 13 nm away
- METAR
- METAR KSAT 091251Z 19005KT 10SM SCT070 SCT250 24/21 A2979 RMK AO2 SLP068 T02390206 $=
Docket · 4
The files NTSB released with the investigation on January 30, 2024, on NTSB’s docket system: statements, records, photos and specialists’ reports. 8.6 MB in all.
FAA reports on this event · 1
The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.