ERA13LA390

NTSB accident investigation · Continental Copters 47G · Sandy Hook, KY · August 31, 2013

Accident · No injuriesLimited investigationFinal report
Date
August 31, 2013, 09:50 local (13:50 UTC)
Place
Sandy Hook, KY
Injuries
2 uninjured
Damage
Substantial damage
Phase of flight
Approach
Aircraft
N6356XContinental Copters 47G
Defining event
Approach-VFR pattern final: Sys/Comp malf/fail (non-power)
Weather
Visual (VMC) · Day
Status
Completed · report December 5, 2013
Report
Approved by Office Director
NTSB office
Eastern Region Aviation
Parties
FAA/FSDO
FAA report
20130831018569A
Case key
87929

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

The in-flight disengagement of the tail rotor extension shaft from the tail rotor gearbox, resulting in a loss of tail rotor control.

Findings · 2

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Tail rotor drive system: tail rotor drive shaftAircraft › Aircraft propeller/rotor · Damaged/degradedContinental Copters 47G: 1 caseAll aircraft: 25 casesProbable cause
Performance/control parameters: yaw controlAircraft › Aircraft oper/perf/capability · Attain/maintain not possibleContinental Copters 47G: 1 caseAll aircraft: 149 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The pilot reported that as he approached a pre-planned landing zone, he reduced engine power for landing. The helicopter yawed to the right, then back to the left. The helicopter yawed again, and the pilot felt unusual vibrations, so he decided to perform an autorotation. The helicopter landed hard on a gravel road and sustained substantial damage. Examination of the wreckage revealed impact damage to the aft tail boom from main rotor contact. The aft-most section of the tail rotor drive shaft was missing and was not recovered. It is likely that, during the hard landing, a main rotor blade struck the tail boom and liberated the drive shaft section. Manipulation of the tail rotor shaft input at the tail rotor gearbox revealed a lack of continuity to the tail rotor hub and blades. The tail rotor did not rotate when the universal joint, located at the forward end of the extension housing tube, was turned. Subsequent examination showed that the tail rotor gearbox was operational; however, the tail rotor extension shaft was found disconnected from the input coupling to the tail rotor gearbox. Rotational scoring inside the extension shaft housing indicated excessive play in the shaft that was present before the accident, which would have resulted in the loss of tail rotor control.

Factual narrative

On August 31, 2013, about 0950 eastern daylight time, Continental Copters, Inc. 47G, N6356X, was substantially damaged during a forced landing near Sandy Hook, Kentucky. The commercial pilot and one passenger were not injured. The helicopter was registered to Sierra Aeronautics LLC and was operated by the pilot under the provisions of 14 Code of Regulations Part 91 as a positioning flight. Day, visual meteorological conditions prevailed and no flight plan was filed. The flight originated at Morehead, Kentucky (M97) about 0930. As the helicopter was established in the traffic pattern for landing at a pre-established landing zone, at 300 feet above ground level (AGL), the pilot turned onto final and made a power reduction. The helicopter began to yaw to the right, and then back to the left. The pilot raised the collective and the helicopter yawed again to the right and the pilot felt unusual vibrations. The pilot then attempted an autorotation. He avoided a tree and a parked car and the helicopter landed hard on a gravel road. An inspector with the Federal Aviation Administration responded to the accident site and inspected the wreckage. There was evidence of main rotor contact with the aft section of the tail boom. The tail boom and main rotor blades sustained structural damage. The most aft section of the tail rotor drive shaft was missing; a search of the area failed to locate the missing component. Manipulation of the tail rotor shaft input at the tail rotor gearbox revealed a lack of continuity to the tail rotor hub and blades. When the universal joint, located at the forward end of the extension housing tube, was turned, the tail rotor did not rotate. Disassembly of the tail rotor gear box revealed that the internal gears were normal in appearance and well lubricated. The tail rotor extension shaft was found disconnected from the input coupling to the tail rotor gear box. The splined end on the aft section of the shaft exhibited signatures of overheating and rotation while out of the input coupling. There were scoring marks inside the extension housing tube, indicative of excessive play in the shaft and center bearing housing.

Aircraft

Registration
N6356X
Reported as
Continental Copters 47G
Category
Helicopter
Serial number
CCI-563
Built
1963
Airframe hours
2,851
Engine
Franklin 6V4 SERIES, 210 horsepower, reciprocating
Damage
Substantial damage
Flight
Positioning · Part 91
Airworthiness certificate
Special, Restricted (Special)
Last inspection
Annual · June 26, 2013 · 250 hours before
Departed
M97 · Morehead, KY
Destination
Sandy Hook, KY

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
34
Injuries
None
Certificates
Commercial, Private
Airplane ratings
Single-engine land
Instrument ratings
Helicopter
Medical
Class 1, Without waivers/limitations
Last flight review
July 31, 2012
Seat
Left
Restraint
Lap only
Flight hours
685 total · 91 in this make and model · 355 as pilot in command · 80 in the last 90 days · 51 in the last 30 days · 5 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
Calm
Visibility
7 statute miles
Lowest ceiling
5,000 ft broken
Temperature
77 °F, dew point 73 °F
Altimeter
29.95 inHg
Observed at
IOB, 21 nm away

Docket · 12

The files NTSB released with the investigation on September 26, 2013, on NTSB’s docket system: statements, records, photos and specialists’ reports. 6.3 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.

Other investigations on N6356X · 2

Matched to the same aircraft by N-number and date.