SDR 030130

Service difficulty report · Fitting · Helio H295

Difficulty date
January 29, 2003
Submitted
January 29, 2003
Operation
General aviation
Aircraft
N61JA
Make and model
Helio H295
Aircraft serial
1286
Aircraft time
5,087 hours
Part
Fitting
Part number
3910104001
Condition
Cracked
Location
Wing
Stage of operation
IN
How discovered
D
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

UPPER WING ATTACH FITTING IS CRACKED. THE CRACKS APPEAR ON THE FACE OF THE FITTINGS THAT GO AGAINST THE SPAR CARRY THRU. IN SOME CASES THE CRACKS CAN BE DETECTED INSIDE THE BARREL NUT BORE. WE HAVE BEGUN CHECKING SPARE WINGS IN STORAGE AS WELL AS FLIGHT LINE AIRCRAFT. TO DATE WE HAVE FOUND 9 CRACKED FITTINGS. TIMES IN SERVICE RANGE FROM 5087 TO OVER 16,000 HOURS. CRACKS WILL OFTEN RUN PARALLEL TO THE AXIS OF THE BARREL NUT. SOME FITTINGS EXHIBIT A CIRCULAR BRINNELED AREA WHERE THE FITTING CONTACTS THE CARRY THRU. CRACKS CAN APPEAR IN THE CIRCUMFERENCE OF THE IMPRESSION OR RADIATE IN OR OUT FROM THE CIRCUMFERENCE OF THE IMPRESSION. SOMETIMES CORROSION IS PRESENT IN THE CRACK AREA.

More about the Helio H-295