Service difficulty report · Engine · Doug R4D8

Difficulty date
April 22, 2011
Submitted
April 29, 2011
Operation
Air carrier
Aircraft
N9796N
Make and model
Doug R4D8
Aircraft serial
43375
Aircraft time
19,940 hours, 10,000 cycles
Engine
Wright R1820*
Engine time
847 hours, 847 cycles
Propeller
Hamstd 23E50
Part
Engine
Part number
R1820
Part serial
BL519511
Condition
Making Metal
Location
Zone 400
Part time
847 hours, 847 cycles
Stage of operation
CL
How discovered
O
Nature of condition
R, J
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ALL PRE-FLIGHT CHECKS COMPLETED, BOTH ENGINES STARTED NORMALLY, TAXI AND ENG PERFORMANCE CHECKS WERE ALL WITHIN LIMITS. BEFORE CLEARANCE TO TAKEOFF THE NR 1 ENGINE WAS RUN UP TO 50" MAP WITH ALL NORMAL INDICATIONS. TAKEOFF WAS NORMAL, UNTIL ABOUT 12 SECONDS AFTER TAKEOFF. AT THIS TIME THE NR1 TACH SPUN UP TO 3500 RPM OR MORE AND THE NR 1 MAP DROPPED TO ABOUT 42" MAP. OIL PRESSURE WAS NORMAL, FUEL PRESSURE WAS NORMAL, AS WAS THE CHT AND OIL TEMPS. THE OIL PRESSURE DROPPED OFF TO ZERO AND THE MANIFOLD PRESSURE WENT TO 30" MAP, ABOUT 60 SECONDS AFTER TAKING OFF. THE PILOTS ATTEMPTED TO FEATHER THE NR 1 PROP AND LANDED THE ACFT ON RUNWAY 26-L. THE PROP DID NOT FEATHER AND ALL 10 BOLTS GOING THRU THE CRANKCASE FRONT SECTION FLANGE TO THE STATIONARY REDUCTION GEAR WERE SHEARED. THE NR 1 PROPELLER COULD BE TURNED WITH LITTLE EFFORT. AFTER REMOVING THE PROP AND THE BROKEN CRANKCASE FRONT SECTION FLANGE & BOLTS, IT WAS CLEAR THAT THE PROP SHAFT, AND OR THE NOSE CASE REDUCTION GEARING SECTION SUFFERED A FAILURE.

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