Service difficulty report · Crankcase · Cessna U206G

Difficulty date
July 1, 2015
Submitted
July 1, 2015
Operation
General aviation
Aircraft
N342EA
Make and model
Cessna U206G
Aircraft serial
U20606197
Aircraft time
11,560 hours
Engine
Cont IO550N
Engine time
442 hours
Propeller
Hartzl PHCJ3YF1
Part
Crankcase
Part number
6525423
Condition
Cracked
Location
Engine
Stage of operation
NR
How discovered
O
Nature of condition
K
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

IN THE PREVIOUS SEVERAL WEEKS, AN OIL LEAK WAS IDENTIFIED COMING FROM SOMEWHERE BEHIND THE OIL DIPSTICK/FILLER TUBE. IT WAS THOUGHT THAT A GASKET BETWEEN THE TUBE ASSEMBLY AND THE CRANKCASE WAS LEAKING SO IT WAS REPLACED. OIL CONTINUED TO LEAK SO THE NR 2 CYLINDER WAS REMOVED TO INVESTIGATE A POSSIBLE CYLINDER BASE SEAL LEAK. DURING THE PROCESS OF REMOVING AND PREPARING TO REINSTALL THE CYLINDER, A CAREFUL VISUAL INSPECTION REVEALED A CRACK BELOW THE SEVENTH STUD BOSS BETWEEN CYLINDER NR 2 AND 4. FURTHER EXAMINATION REVEALED THAT THE CRACK WAS ALSO VISIBLE INSIDE THE NR 2 CYLINDER PORT ON THE MAIN BEARING BOSS BETWEEN CYLINDER NR 2 AND CYLINDER NR 4.

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